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EK622PLT and EK622PLX Battery-powered Crimping Tools

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

8

Die Selection

Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are  

cUL and UL classified.
Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors 

listed here are cUL and UL classified.
Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping 

instructions.
W-type or X-type dies can be used to crimp 8 AWG to 500 kcmil copper and 8 AWG to 4/0 AWG aluminum.

Dies for Dual-rated Aluminum Connectors

Catalog Number

UPC Number

Cable Size

KA22-8

06744

8 AWG

KA22-6

06745

6 AWG

KA22-4

06746

4 AWG

KA22-2

06747

2 AWG

KA22-1

06749

1 AWG

KA22-1/0

06750

1/0 AWG

KA22-2/0

06751

2/0 AWG

KA22-3/0

06752

3/0 AWG

KA22-4/0

06753

4/0 AWG

KA22-250

06754

250 kcmil

KA22-300

06755

300 kcmil

KA22-350

06756

350 kcmil

Dies for Copper Connectors

Catalog Number

UPC Number

Cable Size

Color Code

KC22-8

03079

8 AWG

Red

KC22-6

03080

6 AWG

Blue

KC22-4

03081

4 AWG

Gray

KC22-2

03082

2 AWG

Brown

KC22-1

03083

1 AWG

Green

KC22-1/0

03084

1/0 AWG

Pink

KC22-2/0

03085

2/0 AWG

Black

KC22-3/0

03086

3/0 AWG

Orange

KC22-4/0

03087

4/0 AWG

Purple

KC22-250

03088

250 kcmil

Yellow

KC22-300

03089

300 kcmil

White

KC22-350

03090

350 kcmil

Red

KC22-400

03091

400 kcmil

Blue

KC22-500

03092

500 kcmil

Brown

KC22-600

03093

600 kcmil

Green

Connector Selection

Tool Range:

  Copper — 8 AWG to 600 kcmil; Dual-rated Aluminum — 8 AWG to 350 kcmil

When used with KC22-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector 

Type

Barrel 

Type

Anderson Blackburn

®

Burndy

ILSCO

Panduit

T&B

Penn-

Union

No. of 

Crimps*

Copper 

Splice

Short

VHSS

CSP

YS-L

CT

SCSS/SCS

54504-54520

BCU

A

Long

VHS

CU

YS

CTL

SCL/SCH

54804-54820

BBCU

B

Copper 

Lugs

Short

VHCS

CTL-2/CTL

YA-2LN/YA-L/YA-2L 

YA/YA-L-TC/YA-L-2TC

CSW 

CRA/CRB

LCAS/LCA 

LCD

54104-54120 

54204-54218

BLU

A

Long

VHCL

CTL-L/LCN

YA-2N

CLN/CLW 

CRA-L/CRB-L 

CRA-2L/CRB-2L

LCB/LCC

54930BE-54920BE 

54850BE-54878BE

BBLU

B

When used with KA22-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector Type

Barrel Type Anderson

Blackburn

®

Burndy

ILSCO

Panduit

T&B

Penn-

Union

No. of 

Crimps*

Dual-rated 

Aluminum Splice

VACS

ASP

YS-A

AS 

ASN

SA**

60501-60565

PIK

C

Dual-rated 

Aluminum Lugs

VACL

ATL

YA-A 

YA-ATN

ACL/ACN 

2ACL/2ACN 

ALNS/ALNN/ALND

LAA/LAB**

60101-60166 

60230-60267

BLUA

C  —  8 to 2 AWG:  2 crimps
    1 to 3/0 AWG:  3 crimps
    4/0 AWG to 350 kcmil:  4 crimps

B  —  8 to 1/0 AWG:  2 crimps
    2/0 to 3/0 AWG:  3 crimps
    4/0 AWG to 600 kcmil:  4 crimps

A —  8 to 1/0 AWG:  1 crimp
    2/0 AWG to 600 kcmil:  2 crimps

  ** 6 AWG to 350 kcmil

  * Use the number of crimps listed in the last column instead of the number provided with the connector:

95R7

Summary of Contents for Greenlee EK622PLT

Page 1: ...tron Inc 10 16 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Number EK622PLT and EK622PLX GATOR Battery powered Crimping Tools ...

Page 2: ...markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK622PLT Battery powered Crimping Tool EK622PLX Battery powered Crimping Tool ...

Page 3: ...nt Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fa...

Page 4: ...soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a...

Page 5: ...ce 6 tons 53 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Crimping Capacities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 W type Die Detents 2 Die Release Buttons 3 Locking Flange 4 Trigger 5 Battery 6 LCD Screen 7 LED Work Light white 8 ...

Page 6: ...used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied...

Page 7: ... 6 Preparing Cable Follow the lug manufacturer s instructions for appropri ate cable strip length Crimping Direction evenly spaced First Compression Crimping Direction SIDE A evenly spaced Crimping Direction SIDE B evenly spaced First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the c...

Page 8: ...ow KC22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 600 kcmil Dual rated Aluminum 8 AWG to 350 kcmil When used with KC22 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blac...

Page 9: ...ry 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pre...

Page 10: ...way from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rot...

Page 11: ...will not complete a cycle Oil level low Contact Greenlee customer service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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