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EK210L Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

6

Operation

Inspect tool and dies before use. Replace any 

worn or  damaged parts. A damaged or improp-

erly  assembled tool can break and strike nearby 

personnel. 
Failure to observe this warning could result in severe 

injury or death.

Electric shock hazard:
This tool is not insulated. When 

using this unit on or near energized 

electrical lines, use proper personal 

protective equipment.
Failure to observe this warning 

could result in severe injury or death.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from 

flying debris or hydraulic oil. 

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws.

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

•  Do not use this tool for continuous use. After 30 to 

40 cycles, allow the tool to cool for 15 minutes.

•  Do not secure this tool in a vise. This tool is 

designed for hand-held operation.

•  This tool may be used in damp or wet environ-

ments; however, air-drying is recommended before 

use if the tool becomes soaked. Damage may 

result when the tool is operated prior to thorough 

drying when electrical components are soaked.

•  Use this tool for the manufacturer’s intended 

purpose only.

Failure to observe these precautions may result in 

injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is 

pulled. It remains on for 10 seconds after the trigger is 

released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-

porating several important features to inform the user 

about the current status of the unit. The LED signals in 

the following cases:

What happens

Signal

What it means

Flashing light for 2 seconds

Battery is inserted in tool

Constant light for 20 seconds 

at end of cycle

Battery charge is below 

17 V at beginning of cycle

Tool will 

not

 start, and 

constant light for 20 seconds 

when trigger is released

Battery charge is below 

16 V at beginning of cycle

Tool will stop, and constant 

light for 20 seconds after 

trigger is released

Battery voltage drops 

below 13 V during cycle

Tool will stop, and flashing 

light for 20 seconds when 

trigger is released

 

Motor current exceeds 

20 A during cycle
Circuit has become too hot

Pressure Sensor

This tool is equipped with a pressure sensor that alerts 

the user of an incomplete crimp.
•  If the tool is manually retracted before completion of a 

crimp, the red LED and an audible beep will be active 

for 2 seconds.

•  If the tool is unable to reach the required crimp force, 

the red LED, work light, and an audible beep will pulse 

until after the trigger is released.

Summary of Contents for Greenlee GATOR EK210L

Page 1: ...wered Crimping Tool 52047664 REV 2 2011 Greenlee Textron Inc 2 11 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Page 2: ...s Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool EK210L Battery powered Crimping Tool Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Do not discard this product or throw away For recycling information go to www greenlee com KEE...

Page 3: ...ing this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pres...

Page 4: ...nents are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the batte...

Page 5: ...th 4 50 114 3 mm Weight 3 3 lb 1 5 kg Crimping Force 1 5 tons 13 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 4 3 6 8 5 7 1 2 52047087 120 VAC corded adapter 52047088 230 VAC corded adapter 52049190 18 V 1 5 Ah lithium ion battery 52049189 18 V 3 0 Ah...

Page 6: ... are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white This LED automatically turns on when the trigger is pulled It remains on for 10 seconds after the trigger is released LED Indicator red This tool is equip...

Page 7: ...d the trigger down until the crimping tool achieves pressure relief which is accompanied by an audible pop 4 The crimping tool returns automatically 5 Position the crimping tool for next crimp Repeat Steps 2 and 3 for the number of crimps as described in this manual Note If it is necessary to retract the ram before a crimp ing cycle is completed push the retract button Pushing the retract button w...

Page 8: ...th Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Authorized Service Center for inspection After...

Page 9: ...old retract button simultaneously Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Authorized Service Center Air in hydraulic system Pull trigger and hold ret...

Page 10: ...EK210L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 10 ...

Page 11: ...EK210L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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