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Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

11

EK410LT and EK410LX Battery-powered Crimping Tools

Problem

Possible Cause

Probable Remedy

Tool is inoperative.

Dirt, contaminants, etc., in 

ram area of tool.

Clean tool.

Tool components worn or 

damaged.

Contact Greenlee customer service at  

800-435-0786 for warranty service or repair.

Motor is inoperative.

Low or uncharged battery.

Try known charged battery. Inoperative battery may 

be discharged or may have reached life expectancy.

Broken switch components.

Contact Greenlee customer service at  

800-435-0786 for warranty service or repair.

Motor runs but tool will not 

complete a cycle.

Oil level low.

Contact Greenlee customer service at  

800-435-0786 for warranty service or repair.

Air in hydraulic system.

Pull trigger and hold retract button simultane-

ously. Run for approximately 10 seconds, and then 

attempt to crimp. If unsuccessful, contact Greenlee 

customer service at 800-435-0786 for warranty 

service or repair.

Cold oil.

Pull trigger and hold retract button simultaneously 

to warm oil. Store tool in warm area.

LED glows for 20 seconds.

Battery charge low.

Charge or replace battery.

Tool loses oil.

Damaged internal seal.

Contact Greenlee customer service at  

800-435-0786 for warranty service or repair.

Troubleshooting

Before You Begin

1.  Make sure that the battery is charged. Recheck 

the battery after several minutes to make sure the 

battery is holding its charge.

2.  Use a 

nonflammable

 contact cleaner or pencil 

eraser to clean the electrical contacts on the battery 

and tool.

3.  Reinstall the battery and check the tool again.

Summary of Contents for Greenlee GATOR EK410LT

Page 1: ...xtron Inc 10 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK410LT and EK410LX GATOR Battery powered Crimping Tools ...

Page 2: ...he tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK410LT Battery powered Crimping Tool EK410LX Battery powered Crimping Tool Keep this manua...

Page 3: ...t Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fai...

Page 4: ...r s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with cond...

Page 5: ... 125 mm Weight 3 8 lb 1 7 kg Crimping Force 4 tons 35 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 4 10 5 9 7 6 8 2 3 1 Latch 2 Crimping Dies 3 Crimping Head 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicator red 8 Lanyard Ring 9 LED ...

Page 6: ...r air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light...

Page 7: ... SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief which is accompanied by an audible pop 6 The ram retracts automatically 7 Position the crimping t...

Page 8: ...850BE 54878BE BBLU When used with KA4 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union No of Crimps Dual rated Aluminum Splice VACS ASP YS A AS ASN SA 60501 60536 PIK B Dual rated Aluminum Lugs VACL ATL YA A YA ATN ACL ACN 2ACL 2ACN ALNS ALNN ALND LAA LAB 60101 60138 60230 6023...

Page 9: ...y 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pres...

Page 10: ...ay from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rota...

Page 11: ...er service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows fo...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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