background image

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

9

EK410LT and EK410LX Battery-powered Crimping Tools

LCD Screen

This tool has an LCD screen, which displays informa-

tion about the tool. Turn on the screen by inserting the 

battery and jogging the tool. If there are any problems 

with the tool, an error code appears.

Error Code Meaning

 1

Overcurrent fuse

 2

Overcurrent comparator

 3

Overheated circuit board

 4

Overheated battery

 5

Battery empty; operation stops

 6

Faulty crimp; complete cycle

 7

Faulty crimp; incomplete cycle

 8

Low battery

 9

Battery empty; tool won’t run

10

Real-time clock battery low

11

Tool deactivated

12

Service necessary

13

Real-time clock not found

14

Bluetooth

®

 unit not found

15

Mobile unit not found

16

Pressure sensor not found

17

Burst pressure exceeded

18

Battery temperature too low

If there is no error code, cycle through the various 

 displays using the left and right buttons on either side of 

the screen. There are seven displays in total. 

Display Information Shown

1

Bluetooth

®

 status, battery charge, current 

pressure, max. pressure

2

Firmware, available firmware update, 

serial number

3

Current user. Press and hold both buttons to 

change user, select with right button, and confirm 

by jogging the tool.

4

GSM/CDMA signal strength

5

GPS signal status

6

Cycles until next service

7

Since manufacturing: operating hours, capacity, 

number of cycles

Note:  Tool data transmission starts with production of 

the tool, independent of registration on i-connect, but 

only for the T version of this tool.

Summary of Contents for Greenlee GATOR EK410LT

Page 1: ...xtron Inc 10 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK410LT and EK410LX GATOR Battery powered Crimping Tools ...

Page 2: ...he tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools EK410LT Battery powered Crimping Tool EK410LX Battery powered Crimping Tool Keep this manua...

Page 3: ...t Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Fai...

Page 4: ...r s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with cond...

Page 5: ... 125 mm Weight 3 8 lb 1 7 kg Crimping Force 4 tons 35 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 4 10 5 9 7 6 8 2 3 1 Latch 2 Crimping Dies 3 Crimping Head 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicator red 8 Lanyard Ring 9 LED ...

Page 6: ...r air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light...

Page 7: ... SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief which is accompanied by an audible pop 6 The ram retracts automatically 7 Position the crimping t...

Page 8: ...850BE 54878BE BBLU When used with KA4 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union No of Crimps Dual rated Aluminum Splice VACS ASP YS A AS ASN SA 60501 60536 PIK B Dual rated Aluminum Lugs VACL ATL YA A YA ATN ACL ACN 2ACL 2ACN ALNS ALNN ALND LAA LAB 60101 60138 60230 6023...

Page 9: ...y 13 Real time clock not found 14 Bluetooth unit not found 15 Mobile unit not found 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Display Information Shown 1 Bluetooth status battery charge current pres...

Page 10: ...ay from the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rota...

Page 11: ...er service at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows fo...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

Reviews: