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Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

10

EK410LX Battery-powered Crimping Tool

Maintenance

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from flying 

debris or hydraulic oil. 

Skin injection hazard:
Do not use hands to check for oil 

leaks. Oil under pressure easily punc-

tures skin. If injured, seek medical 

attention immediately to remove oil.
Failure to observe this warning could 

result in serious injury, gangrene, or 

death.

Do not use solvents or flammable 

liquids to clean the tool body. 

Solvents or flammable liquids could 

ignite and cause serious injury or 

property damage.

Pinch points:
•  Remove battery before changing 

dies, adapters, or jaws

•  Keep hands away from the crimp-

ing tool head when crimping.

Failure to observe these warnings 

could result in severe injury or death.

Relief valve adjustments must be done by an  

authorized service center.

Daily

Before use:

1.  Inspect the tool for wear or damage, such as cracks, 

gouges, or chips.

2.  Inspect the tool for damage or leaks.
3.  Inspect the rotation of the head assembly. Fully 

retract the ram. The head should rotate no more 

than 360°. If damage is detected, contact Greenlee 

customer service at 800-435-0786 for warranty 

service or repair.

After use:

1.  Use a damp cloth and mild detergent to clean the 

housing. Allow the housing to dry.

2.  Fully retract the ram. Place the tool in the carrying 

case and store in a cool, dry place.

3.  If necessary, recharge the batteries. Refer to the 

instructions supplied with the battery charger.

Monthly

Thoroughly clean all surfaces.

Annually or After 10,000 Crimps

Contact Greenlee customer service at 800-435-0786 for 

warranty service or repair, and  hydraulic oil replacement.

Summary of Contents for Greenlee GATOR EK410LX

Page 1: ...lee Textron Inc 3 17 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK410LX GATOR Battery powered Crimping Tool ...

Page 2: ...voiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Note For body worn operation this device has been tested and meets the FCC RF exposure guidelines for an uncontrolled environment The maximum reported SAR value is 0 08 mW g Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and mainte...

Page 3: ...ure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Failure t...

Page 4: ...tended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive...

Page 5: ...m Weight 3 8 lb 1 7 kg Crimping Force 4 tons 35 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 4 10 5 9 7 6 8 2 3 1 Latch 2 Crimping Dies 3 Crimping Head 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicator red 8 Lanyard Ring 9 LED Work L...

Page 6: ...drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white...

Page 7: ...A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief which is accompanied by an audible pop 6 The ram retracts automatically 7 Position the crimping tool fo...

Page 8: ...54878BE BBLU When used with KA4 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union No of Crimps Dual rated Aluminum Splice VACS ASP YS A AS ASN SA 60501 60536 PIK B Dual rated Aluminum Lugs VACL ATL YA A YA ATN ACL ACN 2ACL 2ACN ALNS ALNN ALND LAA LAB 60101 60138 60230 60238 BLUA...

Page 9: ...attery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in to...

Page 10: ... the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no m...

Page 11: ...vice at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows for 20 s...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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