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Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

8

EK410LX Battery-powered Crimping Tool

Die Selection

Crimps made on copper cable with Greenlee KC4-type dies and the copper connectors listed here are  

cUL and UL classified.
Crimps made on copper or aluminum cable with Greenlee KA4-type dies and the aluminum connectors listed here 

are cUL and UL classified.
Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping 

instructions.

Connector Selection

Tool Range:

  Copper — 8 AWG to 300 kcmil copper wire;  

Dual-rated Aluminum — 8 AWG to 2/0 AWG copper or alumimum wire
When used with KC4-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector 

Type

Barrel 

Type

Anderson Blackburn

®

Burndy

ILSCO

Panduit

T&B

Penn-

Union

No. of 

Crimps*

Copper Splice

Short

VHSS**

CSP

YS-L

CT

SCSS/SCS

54504–54520

BCU

A

Long

VHS**

CU

YS

CTL

SCL/SCH

54804–54820

BBCU

Copper Lugs

Short

VHCS**

CTL-2/CTL

YA-2LN/YA-L/YA-2L 

YA/YA-L-TC/YA-L-2TC

CSW 

CRA/CRB

LCAS/LCA 

LCD

54104–54120 

54204–54218

BLU

A

Long

VHCL**

CTL-L/LCN

YA-2N

CLN/CLW  

CRA-L/CRB-L 

CRA-2L/CRB-2L

LCB/LCC

54930BE–54920BE 

54850BE–54878BE

BBLU

When used with KA4-type dies, this tool is cUL and UL classified for use with the following connector brands:

Connector 

Type

Barrel 

Type

Anderson Blackburn

®

Burndy

ILSCO

Panduit

T&B

Penn-

Union

No. of 

Crimps*

Dual-rated 

Aluminum 

Splice

VACS

ASP

YS-A

AS 

ASN

SA 

***

60501–60536

PIK

B

Dual-rated 

Aluminum 

Lugs

VACL

ATL

YA-A 

YA-ATN

ACL/ACN 

2ACL/2ACN 

ALNS/ALNN/ALND

LAA/LAB 

***

60101–60138 

60230–60238

BLUA

B

  * Use the number of crimps listed in the last column instead of the number provided with the connector:

B  —  8 to 2 AWG:  2 crimps
   

1 to 2/0 AWG:  3 crimps

A —  8 to 1/0 AWG:  1 crimp
   

2/0 AWG to 300 kcmil:  2 crimps

**  6 AWG to 300 kcmil
*** 6 AWG to 2/0 AWG

Dies for Copper Connectors

Catalog No.

UPC No.

Cable Size

Color Code

KC4-8

02075

8 AWG

Red

KC4-6

02076

6 AWG

Blue

KC4-4

02077

4 AWG

Gray

KC4-2

02078

2 AWG

Brown

KC4-1

02079

1 AWG

Green

KC4-1/0

02080

1/0 AWG

Pink

KC4-2/0

02081

2/0 AWG

Black

KC4-3/0

02082

3/0 AWG

Orange

KC4-4/0

02083

4/0 AWG

Purple

KC4-250

02084

250 kcmil

Yellow

KC4-300

10988

300 kcmil

White

Dies for Aluminum Connectors

Catalog No.

UPC No.

Cable Size

Color Code

KA4-8

12222

8 AWG

Blue

KA4-6

12223

6 AWG

Gray

KA4-4

12225

4 AWG

Green

KA4-2

12226

2 AWG

Pink

KA4-1

12227

1 AWG

Gold

KA4-1/0

12228

1/0 AWG

Tan

KA4-2/0

12229

2/0 AWG

Olive

Dies for Service Entrance Connectors

Catalog No.

UPC No.

Usage

KD4-10

02021

5/8" Service Entrance

KD4-840

02022

840 Service Entrance

95R7

Summary of Contents for Greenlee GATOR EK410LX

Page 1: ...lee Textron Inc 3 17 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com EK410LX GATOR Battery powered Crimping Tool ...

Page 2: ...voiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Note For body worn operation this device has been tested and meets the FCC RF exposure guidelines for an uncontrolled environment The maximum reported SAR value is 0 08 mW g Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and mainte...

Page 3: ...ure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punc tures skin If injured seek medical attention immediately to remove oil Failure t...

Page 4: ...tended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If bat teries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive...

Page 5: ...m Weight 3 8 lb 1 7 kg Crimping Force 4 tons 35 kN Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger 1 4 10 5 9 7 6 8 2 3 1 Latch 2 Crimping Dies 3 Crimping Head 4 Retract Button 5 LCD Screen 6 Battery Cartridge 7 LED Indicator red 8 Lanyard Ring 9 LED Work L...

Page 6: ...drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work Light white...

Page 7: ...A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Close the crimping head 4 Pull the trigger to make the crimp 5 Hold the trigger down until the crimping tool achieves pressure relief which is accompanied by an audible pop 6 The ram retracts automatically 7 Position the crimping tool fo...

Page 8: ...54878BE BBLU When used with KA4 type dies this tool is cUL and UL classified for use with the following connector brands Connector Type Barrel Type Anderson Blackburn Burndy ILSCO Panduit T B Penn Union No of Crimps Dual rated Aluminum Splice VACS ASP YS A AS ASN SA 60501 60536 PIK B Dual rated Aluminum Lugs VACL ATL YA A YA ATN ACL ACN 2ACL 2ACN ALNS ALNN ALND LAA LAB 60101 60138 60230 60238 BLUA...

Page 9: ...attery empty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in to...

Page 10: ... the crimp ing tool head when crimping Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no m...

Page 11: ...vice at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows for 20 s...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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