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LPK1240K Hydraulic Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

9

Parts List

 

  UPC No. 

 Key  78-3310-  Part  No. 

Description 

Qty

  1 

05476 

50054767  C-head unit  

 

 

 

 

(includes items 58-60, 65) .....................1

 2  49351  50493515 Ram 

......................................................1

  4* 

 

 

Wiper, ram .............................................1

  5 

 

 

Screw, cap, 1/4–20 x .87",  

 

 

 

 

socket head ..........................................1

  6 

49349 

50493493  Cylinder (includes  

 

 

 

 

items 54–57, 66, 67)..............................1

 7  48733  50487337 Piston ....................................................1
  8* 

 

 

Backup ring ...........................................1

  9* 

 

 

Backup ring, 1.375 x 1.62 x .121" ........1

  10* 

 

 

O-ring, 1.375 x 1.62 x .125"..................1

  11 

43546 

50435469  Spool, shuttle ........................................2

  12 

43547 

50435477  Washer, shuttle .....................................2

  13 

 

 

Screw, cap, #6–32 x .375", 

 

 

 

 

flat head socket ....................................2

  14 

48727 

50487272  Ring, shuttle stop ..................................1

  15 

48728 

50487280  Screw, stop ring ....................................2

  16* 

 

 

Retaining ring ........................................2

  17* 

 

 

Backup ring, 4.312 x 4.500 x .125 ........1

  18* 

 

 

Seal unit ................................................1

 19* 

 

 

O-ring ....................................................1

  20 

45659 

50456598  Cover, cylinder ......................................1

  21 

48737 

50487370  Shim, handle ............................... 6 (max)

 22  43554  50435540  Tube ......................................................1
  23 

42685 

50426851  Carrier, seal ...........................................1

  24* 

 

 

O-ring, .375 x .500 x .062"–70 ..............2

  25* 

 

 

Backup ring, .382 x .486 x .045" ..........2

 26  48736  50487361  Handle ...................................................1
  27 

 

 

Screw, cap, 5/16–18 x 1.25", 

 

 

 

 

socket head ........................................12

  28* 

 

 

Retaining ring, .750" .............................1

  29* 

 

 

O-ring, 1.625 x 1.750 x .062"–70 ..........1

  30 

43699 

50436996  Strap, trigger .........................................1

  31 

 

 

Screw, cap, #10–32 x .375", 

 

 

 

 

button socket head ...............................4

 32  42576  50425760  Trigger ...................................................1
  33 

42547 

50425471  Pivot, trigger .........................................1

  34* 

 

 

Retaining ring ........................................2

  35* 

 

 

O-ring, .437 x .562 x .062"–68 ..............1

  36 

43401 

50434012  Washer, .75 x .50 x .03..........................1

  37 

42865 

50428651  Spring, valve plunger ............................1

  38* 

 

 

O-ring, .562 x .750 x .093"–68 ..............1

 39  41095  50410952  Cap .......................................................1
  40* 

 

 

Retaining ring, .750" .............................2

 41 

 

52063245  Spool .....................................................1

 

  UPC No. 

 Key  78-3310-  Part  No. 

Description 

Qty

  42 

43556 

50435566  Plug, spool ............................................1

  43* 

 

 

O-ring, .250 x .375 x .062"–90 ..............1

  44* 

 

 

Nut, 1/4–20, Hydra-Lok seal .................2

  45 

 

 

Plug, pipe, 1/8" NPTF ...........................2

  46 

30146 

50301462  Pin, valve, .305 x .870" .........................1

  47 

40692 

50406921  Spring, unloading valve ........................1

  48 

48261 

50482610  Screw, set, 1/2–20, adjusting ................1

  49* 

 

 

Washer, flat, .514 x .030, copper ..........1

  50 

48260 

50482602  Cap, relief valve ....................................1

  51 

 

 

Screw, cap, 1/4–20 x 1.625, socket ......4

  53 

41432 

50414323  Plug, port ..............................................2

  54 

49947 

50499475  Decal, press/flow ..................................1

  55 

48734 

50487345  Decal, OC/CC setting ...........................1

  56 

49946 

50499467  Decal, warning ......................................1

  57 

41547 

50415471  Decal, Greenlee Utility ..........................1

  58 

 

 

Screw, #10-32 x .500 set ......................1

  59 

53962 

90539621  Spring, plunger, #10-32 x 5.00 .............4

  60 

55061 

90550617  Screw, M5-.8 x 5 mm set  .....................1

  61 

54913 

90549139  Washer, conical, .55 x .25 x .05 ............4

  62 

41873 

50418730  Ball, steel, .5" ........................................1

  63 

49234 

50492349  Stop, ball ...............................................1

  64 

41600 

50416003  Retaining ring, .687 ...............................1

  65 

06214 

50062140  Decal, pinch warning ............................1

  66 

49506 

50495062  Decal, CE ..............................................1

  67 

49959 

50499599  Decal, sound .........................................1

 

Repair Kit

 

49343 

50493434  Packing Kit (includes items  

 

 

 

 

marked with an asterisk) .......................1

Decals

 

 

49947 

50499475  Decal, press/flow ..................................1

 

 

48734 

50487345  Decal, OC/CC setting ...........................1

 

 

49946 

50499467  Decal, warning ......................................1

 

 

41547 

50415471  Decal, Greenlee Utility ..........................1

 

 

06214 

50062140  Decal, pinch warning ............................1

 

 

49506 

50495062  Decal, CE ..............................................1

 

 

49959 

50499599  Decal, sound .........................................1

Summary of Contents for GREENLEE LPK1240K

Page 1: ...ing Tool 12 ton Serial Code FYE 99932270 REV 2 2013 Greenlee Textron Inc 3 13 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ...

Page 2: ...l Code FYE Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Instruction Manual Publication 99932245 SAE Standard J1273 Hose and Hose Assemblies Publication 99930323 All specifications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting fro...

Page 3: ...r servicing this tool Refer also to the Instruction Manual which is listed under Other Publications Failure to observe this warning could result in severe injury or death Skin injection hazard Do not use hands to check for leaks Do not hold hose or couplers while the hydraulic system is pressurized Depressurize the hydraulic system before servicing Oil under pressure easily punc tures skin causing...

Page 4: ...to a power source Accidental start up can result in serious injury Failure to observe this warning can result in severe injury or death Hydraulic oil can cause skin irritation Handle the tool and hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions m...

Page 5: ...tting was not disturbed during Step 3 Tool Setup This tool can be used on either open center or closed center hydraulic systems Open Center Setting 1 With the ram retracted disconnect the crimping tool from the hydraulic power source 2 Loosen the two seal nuts Back each seal nut out to the end of the screw 3 Turn the screws clockwise evenly alternating every one to two turns until they contact the...

Page 6: ...posite the trigger side remove the spool OD O ring 38 from the handle 8 Remove cap 50 copper washer 49 adjusting screw 48 spring 47 and valve pin 46 from the handle 9 Remove retaining ring 64 ball stop 63 and ball 62 10 Remove pipe plugs 45 11 If necessary disassemble the shuttle stop ring 14 from the cover 20 Remove the seal nuts 44 Then turn the screws 15 evenly alternating every one to two turn...

Page 7: ...ver 1 Install the ball 62 ball stop 63 and retaining ring 64 2 Install two 1 8 pipe plugs 45 into the handle 26 3 Install the O ring 24 onto the tube assembly 22 Slide the tube assembly into the handle 26 and secure it with the retaining ring 28 4 Install the spool OD O ring 38 into the handle and install the spool groove O ring 35 onto the spool 41 From the trigger side install the spool assembly...

Page 8: ...ng Dr Rockford IL 61109 2988 USA 815 397 7070 8 Illustration 2 4 9 54 6 11 12 61 13 51 27 40 39 37 38 22 45 10 5 17 8 18 7 25 24 25 30 32 34 31 33 28 26 41 42 43 35 36 40 47 46 50 48 49 56 67 55 20 14 29 44 16 15 19 15 16 44 24 23 21 57 66 53 62 64 63 58 1 60 59 59 59 65 ...

Page 9: ... 36 43401 50434012 Washer 75 x 50 x 03 1 37 42865 50428651 Spring valve plunger 1 38 O ring 562 x 750 x 093 68 1 39 41095 50410952 Cap 1 40 Retaining ring 750 2 41 52063245 Spool 1 UPC No Key 78 3310 Part No Description Qty 42 43556 50435566 Plug spool 1 43 O ring 250 x 375 x 062 90 1 44 Nut 1 4 20 Hydra Lok seal 2 45 Plug pipe 1 8 NPTF 2 46 30146 50301462 Pin valve 305 x 870 1 47 40692 50406921 S...

Page 10: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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