Textron Greenlee RK1550FT Manual Download | Manualshive

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INSTRUCTION MANUAL

RK1550

15-ton, Single-acting,

Die-type Crimping Tool

99928531

© 2011 Greenlee Textron Inc.

IM 1361 REV 4 9/11

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

Serial Codes GAE

1
2
3
...
»

Summary of Contents for Greenlee RK1550FT

Page 1: ...type Crimping Tool 99928531 2011 Greenlee Textron Inc IM 1361 REV 4 9 11 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Serial Codes GAE ...

Page 2: ...nce of Greenlee tools and equipment This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool RK1550 15 t...

Page 3: ...ing or avoiding the hazard Immediate hazards which if not avoided WILL result in severe injury or death Hazards which if not avoided COULD result in severe injury or death Hazards or unsafe practices which if not avoided MAY result in injury or property damage Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observ...

Page 4: ...rom flying debris or hydraulic oil Pinch points Keep hands away from closing dies Failure to observe this warning could result in severe injury or death Use proper die connector and wire combinations Mismatched components can result in an incomplete crimp Failure to complete a crimp could result in severe injury death or fire if a connection separates or if it has high electrical resistance Inspec...

Page 5: ...Select proper die set for fitting to be crimped Note Do not use non butting dies crimps con trolled by tonnage in this tool as damage could occur to connectors and or conductors PH14 DIES BOTTOM DIE RETAINING SPRING PLUNGERS 6 TOP DIE HOLDER RETAINING SPRING PLUNGER 6 3 Install upper die in hole in top of C head Snap in place with top die retaining plunger 6 4 Install lower die in hole in end of p...

Page 6: ...ith bottom die holder retaining spring plungers 6 4 Select proper die set for fitting to be crimped Note Do not use non butting dies crimps con trolled by tonnage in this tool as damage could occur to connectors and or conductors 5 Slide die into place in top die holder tight against shoulder Detent screw will snap into groove of die Lock in place with top die retaining cap screw Repeat operation ...

Page 7: ...ie holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 48788 Die Holder Kit contains 2 48789 Die Holders 3 Select proper die set for fitting to be crimped 4 Slide top die into place in die holder while depress ing die retainer button Release die button while it snaps into place locking die into position Repeat operation for other die entry 4878...

Page 8: ...n hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 48820 Die Holder Kit contains 1 each 48822 Upper Die Holder and 48821 Lower Die Holder 3 Select proper die set for fitting to be crimped 4 Slide top die into place in die holder while simulta neously squeezing both retainer buttons Release buttons and allow them to snap into place Repeat operation for other di...

Page 9: ...48803 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 12 Ton U Die Holder Kit 48802 contains 2 48803 Die Holders 3 Select proper die set for connector to be crimped 4 Slide die into place in die holder while depress ing die retainer button Release die button while it snaps into place locking die into position Repeat operation for other ...

Page 10: ...ion separates or if it has high electrical resistance Inspect tool and dies before use Replace any worn or damaged parts A damaged or improperly assembled tool could break and strike nearby personnel with suf ficient force to cause severe injury or death Specifications Weight 6 41 kg 14 lb 2 oz Length 380 mm 14 96 Width 76 2 mm 3 00 Height 135 4 mm 5 33 Stroke without dies 58 mm 2 28 Die Type most...

Page 11: ...aulic fluid Actuating the tool intermittently will reduce the time required to warm the fluid to an efficient operating temperature Operation Electrical shock hazard This tool is not insulated When using this unit near energized electrical lines use only certified non con ductive hoses and proper personal protective equipment Failure to observe this warning could result in severe injury or death P...

Page 12: ... 22122 4 0 AWG White 2 KA12 250 22123 250 kcmil Red 2 KA12 300 22124 300 kcmil Blue 2 KA12 350 22125 350 kcmil Brown 2 KA12 400 22126 400 kcmil Green 3 KA12 500 22127 500 kcmil Pink 3 KA12 600 22128 600 kcmil Black 3 KA12 750 22129 750 kcmil Yellow 3 Connector Selection Tool Range 8 AWG to 750 kcmil When used with KC12 type dies this tool is cUL and UL classified for use with the following connect...

Page 13: ...lic oil Pinch points Keep hands away from closing dies Failure to observe this warning could result in severe injury or death Inspect tool and dies before use Replace any worn or damaged parts A damaged or improperly assembled tool could break and strike nearby personnel with suf ficient force to cause severe injury or death Do not operate crimping tool without dies in place Damage to the ram or c...

Page 14: ...s 6 in ram 11 5 Assemble the Extension Spring 13 to the two Spring Retainers 12 14 6 Thread the Spring Retainer 14 into the base of the Cylinder 17 and use a 5mm Allen wrench to tighten the spring retainer 7 Lubricate the O ring 16 Backup Ring 15 and threads on the Cylinder and Ram 8 Slide the ram assembly into the cylinder far enough for full O ring and Backup Ring engagement 9 Slip the cylinder ...

Page 15: ...1550 15 ton Single acting Die type Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 15 Illustration 18 17 16 15 14 13 12 11 10 6 9 8 1 7 6 5 2 4 3 19 5 2 4 3 ...

Page 16: ... 14 50053388 Retainer spring 1 15 90508890 Ring backup 1 16 90508882 O ring 1 17 50054279 Cylinder 15 ton 1 18 50413642 Nipple pipe 3 8 NPT hex 1 19 50419411 Coupler hydraulic Parker 3010 3 1 50418341 Cap plastic 50058150 Carrying case metal 50054694 Lid liner warning 50054759 Decal identification 50063073 Decal identification tool 50062140 Decal warning 50112171 Decal connector compatibility 4455...

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