RK1550 15-ton, Single-acting, Die-type Crimping
Tool
Greenlee / A Textron Company
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
11
Setup
(cont’d)
Do not operate crimping tool without dies in place.
Damage to the ram or crimping tool head may result.
Follow the operating instructions and safety informa-
tion supplied with the hydraulic power source.
1. Select the die set that corresponds to the size, type,
and manufacturer of connector to be crimped.
2. Select proper die holders set for type of dies to be
used. Install the die holders and/or dies according
to procedures on pages 5-9.
• Kearney PH14 dies – no holders required
• Kearney PH2 dies – 48824 Die Holder Kit
• 12-ton “U” dies – 48802 Die Holder Kit
• T&B TBM 15 dies – 48788 Die Holder Kit
• Burndy Y46 type “P” dies – 48820 Die Holder Kit
3. Install proper size crimping dies in crimping head.
Be sure die seat area is clear of debris.
4. Connect the hydraulic hose from the power source
to the tool.
5. In cold weather, allow the power source to run
(idle) for a few minutes to warm the hydraulic fluid.
Actuating the tool intermittently will reduce the time
required to warm the fluid to an efficient operating
temperature.
Operation
Electrical shock hazard:
This tool is not insulated. When using
this unit near energized electrical
lines, use only certified non-con-
ductive hoses and proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.
Pinch points:
Keep hands away from closing dies.
Failure to observe this warning could
result in severe injury or death.
Note: When using KC12-type dies, complete the
number of crimps listed on the “Connector Selection”
chart in this manual. For other dies, complete the
number of crimps specified by the manufacturer.
1. Prepare the cable by stripping off the appropriate
amount of insulation.
2. Select a connector that corresponds to the conduc-
tor and the application.
3. Insert the conductor into the connector. Position the
connector as shown.
4 Activate the hydraulic power source until the ram
has advanced and the crimp is completed.
Note: To assure a complete crimp, verify that
the power source has reached 700 bar (10,000
psi). Refer to “Periodic Relief Valve Check” in this
manual.
5. Stop the power source and allow the ram to retract.