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CG-9506 Bicep/Tricep

21

Parts List

REV0

Item

 

No.

Description

Rev. Part

 

No. Qty. Item

 

No.

Description

Rev.

Part

 

No.

Qty.

1

ADJ

 

PULLEY

 

BRACKET

 

(3

 

1/2

 

PULLEY)

0

UP8800

1

36

BNH3395

1

2

BASE

 

FRAME

0

UP8801

1

37

BNH0065

4

3

CABLE

0

UP8802

1

38

BNH2520

2

4

CABLE

 

RETAINER

 

BRACKET

 

3

 

1/2

 

PULLEY

0

UP0998

4

39

BNH0572

3

5

FRONT

 

UPRIGHT

0

UP8803

1

40

BNH1214

2

6

GUIDE

 

ROD

 

3/4

 

RD

 

X

 

50

 

3/8

0

UP8461

2

41

BNH3089

4

7

SELECTOR

 

PIN

 

W/COIL

 

3/8

 

X

 

4

 

GOLD

 

KNOB

0

UP3035

1

42

BNH1628

1

8

WEIGHT

 

SHIELD

 

FRONT

0

UP8876

1

43

BNH0229

1

9

WEIGHT

 

SHIELD

 

REAR

0

UP8877

1

44

BNH3351

1

10

WEIGHT

 

STACK

 

FRAME

0

UP8804

1

45

BNH3662

1

11

BNH4345 19

46

BNH2041

1

12

BNH2020 1

47

BNH2044

4

13

BNH4331 2

48

BNH3704

1

14

BNH0553 6

49

BNH3691

1

15

BNH4230 2

50

BNH2983

1

16

BNH1724 1

51

BNH0704

2

17

BNH3323 4

52

BNH2926

1

18

BNH0206 2

53

BNH3708

1

19

BNH3398 1

54

BNH3134

1

20

BNH3705 1

55

BNH3138

1

21

BNH1717 2

56

BNH2967

1

22

BNH2031 2

57

BNH2908

1

23

BNH2030 27

58

BNH3172

1

24

BNH2167 2

59

BNH3145

2

25

BNH2038 2

60

BNH3088

1

26

BNH2040 4

61

BNH3192

1

27

BNH2046 6

62

BNH3181

1

28

BNH1771 1

63

BNH3113

1

29

BNH2026 15

64

BNH2925

1

30

BNH0506 5

65

BNH3137

1

31

BNH4329 2

66

BNH4069

1

32

BNH3393 1

67

BNH3135

1

33

BNH3686 1

68

BNH3699

1

34

BNH0068 4

69

BNH3147

2

35

BNH3394 1

Item

 

No.

Description

Rev. Part

 

No. Qty. Item

 

No.

Description

Rev.

Part

 

No.

Qty.

*1

ADJ

 

PULLEY

 

BRACKET

 

(3

 

1/2

 

PULLEY)

0 UP8800X1 1

*8

WEIGHT

 

SHIELD

 

FRONT

0

UP8468X1

1

*2

BASE

 

FRAME

0 UP8801X1 1

*10

WEIGHT

 

STACK

 

FRAME

0

UP8804X1

1

*5

FRONT

 

UPRIGHT

0 UP8803X1 1

*32

BNH3393X1

1

FLAT

 

WASHER

 

SAE

 

Z/P

 

3/8

ʺ

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

1/2

13

 

X

 

1

 

1/4

ELLIPTICAL

 

RUBBER

 

SHOE

 

FINISHED

 

HEX

 

NUT

 

Z/P

 

1/2

13

FLANGED

 

SPACER

 

Z/P

 

3/8

 

X

 

30MM

FLAT

 

HEAD

 

SOCKET

 

CAP

 

SCREW

 

Z/P

 

M6

1.0

 

X

 

50

FLAT

 

WASHER

 

3/8

 

ID

 

X

 

1

 

1/2

 

OD

 

X

 

3/16

 

THICK

7/8

 

RD

 

X

 

2

 

15/32

 

LINK

 

3/16

 

CABLE

BLACK

 

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

3

 

1/2

 

(P

35375

H)

CABLE

 

STOPPER

 

SHELL

 

1

 

1/2

 

X

 

1

 

3/4

EDGE

 

PROTECTOR

 

CHROME

 

11

 

GA

FLAT

 

WASHER

 

SAE

 

Z/P

 

1/2

ʺ

CG-9506

Parts List

RUBBER

 

CORR

 

MAT

 

ON

 

LOW

 

ROW

 

BAR

 

REST

RUBBER

 

DONUT

 

3/4

 

X

 

2

 

1/2

SHROUD

 

LID

 

RUBBER

 

MAT

 

LARGE

TRICEPS

 ʺ

PRESS

 

DOWN

ʺ 

ROPE,

 

DOUBLE

GRIP

  

(#MTR)

URETHANE

 

BUMPER

 

1

 

3/4

U

STYLE

 

TAPPED

 

HOLE

 

NUT

 

M6

LEVELER
HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

2

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

2

 

1/2

LABEL

 

WARNING

 

KEEP

 

BODY,

 

HANDS,

 

1

 

1/2

 

X

 

2

 

1/4

LABEL

CG

9500

 

SERIES

 

PANTONE

 

ON

 

CHROME

 

BASE

 

1.375

 

X

 

12.75

LABEL

DANGER

 

DO

 

NOT

 

LEAN

 

AGAINST,

 

1.75X2.375

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

1/4

10

 

LB

 

TOP

 

PLATE

 

W/22

ʺ 

SLTR

 

BAR

 

19

 

BLK

 

WTS

 

ASM

PLASTIC

 

SHROUD

 

LID

PRE ASSEMBLED COMPONENTS

SHROUD

 

LID

 

RUBBER

 

MAT

 

SMALL

SNAP

 

LINK

 

Z/P

 

8MM

 

X

 

80MM

SUPER

 

LUBE

 

TEFLON

 

LUBRICANT

 

82340

COIL

 

CHAIN

 

Z/P

 

3/16

 

X

 

8

HEX

 

KEY

 

ALLOY

 

4

 

MM

OVAL

 

HEAD

 

PHILLIPS

 

MACHINE

 

SCREW

 

Z/P

 

#10

24

 

X

 

1

 

1/8

PLASTIC

 

SHROUD

 

LID

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

1

 

3/4

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

3/8

16

 

X

 

3

LOW

 

ROW

 

BAR

 

1

 

1/4

 

ALUMINUM

NYLON

 

INSERT

 

THIN

 

PATTERN

 

LOCK

 

NUT

 

Z/P

 

3/8

16

NYLON

 

PULLEY

 

3/8

 

X

 

1

 

X

 

4

 

1/2

 

BLACK

10

 

LB

 

STEEL

 

WEIGHT

 

PLATE

 

BLACK

 

4

 

X

 

10

 

(EA)

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

3/8

ʺ

SPLIT

 

LOCK

 

WASHER

 

Z/P

 

1/2

ʺ

LABEL

WARNING

 

KEEP

 

BODY,

 

HANDS...

 

1X2

5/8

LABEL

WARNING

 

ANCHOR

 

BOLT,

 

2

 

X

 

1

 

1/4

ʺ 

LABEL

TFI

 

4

 

HIGH

 

X

 

4.23

 

WIDE

 

BLUE

 

AND

 

CHROME

LABEL

DANGER

 

USE

 

THIS

 

EQUIP.

 

ONLY

 

(COMM.

 

LINE)

 

1.5

 

X

 

2.375

UHMW

 

STOPPER

 

20

 

OD

 

MM

 

X

 

10.5

 

ID

 

MM

 

X

 

25.4

 

MM

FACILITY

 

SIGN

 

BE

 

ALERT!

 

THE

 

FITNESS

 

EQUIPMENT

LABEL

‐ 

CAUTION

 

ADJUST

 

LEVELER

LABEL

IMPORTANT

 

CHECK

 

CABLES

LABEL

IMPORTANT

 

FOR

 

SMOOTH

 

PERFORMANCE...

 

1.5

 

X

 

1.250

LABEL

INSPECTIONS

 

RECOMMENDED

 

INSPECTION…

LABEL

NUMBERS

 

10

200

 

LBS/KGS

 

7/8

 

X

 

3

 

YELLOW

 

&

 

BLACK

LABEL

SCHEDULE

 

REPLACEMENT

 

PARTS…

HEX

 

HEAD

 

CAP

 

SCREW

 

GR

5

 

Z/P

 

1/4

20

 

X

 

1

 

3/4

NYLON

 

INSERT

 

LOCK

 

NUT

 

Z/P

 

1/4

20

LABEL

TFI

 

SERIAL

 

NO.

 

2.5

 

X

 

1.5

LABEL

COMMERCIAL

 

WARRANTY

LABEL

WARNING_SERIOUS

 

INJURY

 

OR

 

DEATH

LABEL

EXERCISE

 

CHART

COLOR CHART

GRAY= SUB-ASSEMBLY PARTS

BLACK= HARDWARE

Summary of Contents for CG-9506

Page 1: ...s Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use only genu...

Page 2: ...th extreme care neither the manufacturer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by this owner s manual the matter should be directed to Customer Service at TuffStuff Fitness International Inc in Chino California Overhead Specifications Page 3 Danger W...

Page 3: ...www tuffstuffitness com CG 9506 Bicep Tricep 3 3 Overhead Specifications L 38 X W 33 X H 80 MAX LOAD WEIGHT LIMIT 200 lbs ...

Page 4: ...www tuffstuffitness com 4 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 60 64 62 65 59 69 56 41 41 52 57 66 58 61 ...

Page 5: ...www tuffstuffitness com 5 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 63 67 54 59 68 41 ...

Page 6: ...www tuffstuffitness com 6 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 60 64 63 67 62 65 54 59 68 69 56 ...

Page 7: ...et 41 52 57 Keep body hands and fingers clear of all moving parts BNH2926 WARNING 2 5 8 x 1 inches PMS 152 66 58 61 1 3 8 12 11 16 R1700 OTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH3172 SHEET PART NO UNLESS OTHERWISE SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A B C ...

Page 8: ...CG 9506 Bicep Tricep www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below ...

Page 9: ...ssional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed at time of installation and inspected prior to use Failure to anchor the machine to the floor could cause the machine to tip or fall over due to incorrect usage and misuse and could result in serious...

Page 10: ... Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the CG 9506 Please do not attempt to complete the assembly as this could result in equipment failure and ...

Page 11: ...ysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com Inspection Maintenance INSPECTION MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY ...

Page 12: ...WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 13: ... Z P 3 8 4 27 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 29 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 Step 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step NOTE 1 It is strongly recommended that 2 people participate in the assembly of this unit 2 Be sure to hold the weight stack frame perpendicular to floor before tightening the screws ...

Page 14: ...CG 9506 Bicep Tricep www tuffstuffitness com 14 29 21 21 24 22 39 23 29 27 23 5 27 Step 2 Note 1 Do not remove wire on item 5 ...

Page 15: ... X 1 1 2 OD X 3 16 THICK 2 22 FLAT WASHER SAE Z P 1 2 2 23 FLAT WASHER SAE Z P 3 8 2 24 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 1 1 4 2 27 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 29 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 39 SPLIT LOCK WASHER Z P 1 2 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 16: ...ss com 16 34 19 27 23 25 14 38 4 23 29 11 6 6 34 1 Step 3 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 4 36 00 Note 1 Be sure to position bracket 4 given degrees Otherwise the plastic shroud lid will not assemble ...

Page 17: ...ided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are installed do a set of reps to spread the lubricant thoroughly NOTE 1 TOP PLATE LABEL GOES ON HOLE OFF CENTER AS SHOWN LABEL WILL COVER HOLE ON CENTER 66 Step 3 Assembly List Item Description Qty 1 ADJ PULLEY BRACKET 3 1 2 PULLEY 1 4 CABLE RETAINER BRACKET 3 1 2 PULLEY 1 6 ...

Page 18: ...CG 9506 Bicep Tricep www tuffstuffitness com 18 3 Step 4 Cable Routing 3 15 37 31 42 37 13 40 Use guide wire to route the cable 3 28 37 40 13 15 31 37 ...

Page 19: ...32 LINK 3 16 CABLE 2 15 CABLE STOPPER SHELL 1 1 2 X 1 3 4 2 28 LOW ROW BAR 1 1 4 ALUMINUM 1 31 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 24 X 1 1 8 2 37 SNAP LINK Z P 8MM X 80MM 4 40 COIL CHAIN Z P 3 16 X 8 2 42 TRICEPS PRESS DOWN ROPE DOUBLE GRIP 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 20: ...20 32 8 9 Step 5 Step 5 Assembly List Item Description Qty 8 WEIGHT SHIELD FRONT 1 9 WEIGHT SHIELD REAR 1 20 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 32 PLASTIC SHROUD LID 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 21: ...8 RD X 2 15 32 LINK 3 16 CABLE BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 P 35375 H CABLE STOPPER SHELL 1 1 2 X 1 3 4 EDGE PROTECTOR CHROME 11 GA FLAT WASHER SAE Z P 1 2ʺ CG 9506 Parts List RUBBER CORR MAT ON LOW ROW BAR REST RUBBER DONUT 3 4 X 2 1 2 SHROUD LID RUBBER MAT LARGE TRICEPS ʺPRESS DOWNʺ ROPE DOUBLE GRIP MTR URETHANE BUMPER 1 3 4 U STYLE TAPPED HOLE NUT M6 LEVELER HEX HEAD CAP SCREW GR 5 Z P 3 ...

Page 22: ... 23 29 5 33 23 47 23 30 23 30 29 23 46 23 29 14 23 30 45 17 10 23 14 26 4 14 26 23 29 44 43 23 29 4 27 30 4 Pre Assembled Components 10 UP8804X1 5 UP8803X1 GUIDE WIRE 65 00 36 00 Note 1 Be sure to position brackets 4 given degrees Otherwise the plastic shroud lid will not assemble ...

Page 23: ...www tuffstuffitness com CG 9506 Bicep Tricep 23 1 12 14 39 29 23 23 26 7 18 8 16 17 2 35 36 32 8 UP8876X1 2 UP8801X1 1 UP8800X1 32 BNH3393X1 Pre Assembled Components ...

Page 24: ......

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