TFI CG-9506, Owner'S Manual

Page 1: ...s Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3 Provide trained personnel supervision and correct usage of the equipment 4 Provide scheduled inspection maintenance repairs and must be performed byTFI Authorized Dealer or a service company approved byTFI 5 Must use only genu...

Page 2: ...th extreme care neither the manufacturer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise that are not covered by this owner s manual the matter should be directed to Customer Service at TuffStuff Fitness International Inc in Chino California Overhead Specifications Page 3 Danger W...

Page 3: ...www tuffstuffitness com CG 9506 Bicep Tricep 3 3 Overhead Specifications L 38 X W 33 X H 80 MAX LOAD WEIGHT LIMIT 200 lbs ...

Page 4: ...www tuffstuffitness com 4 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 60 64 62 65 59 69 56 41 41 52 57 66 58 61 ...

Page 5: ...www tuffstuffitness com 5 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 63 67 54 59 68 41 ...

Page 6: ...www tuffstuffitness com 6 CG 9506 Bicep Tricep Carefully read ALL Danger Warning Caution labels posted on the machine 60 64 63 67 62 65 54 59 68 69 56 ...

Page 7: ...et 41 52 57 Keep body hands and fingers clear of all moving parts BNH2926 WARNING 2 5 8 x 1 inches PMS 152 66 58 61 1 3 8 12 11 16 R1700 OTES TUFFSTUFF FITNESS INTERNATIONAL L VIDARTE DRAWN BY DATE 1 1 SCALE B SIZE 8 13 2015 MATERIAL 1 OF 1 REV 0 BNH3172 SHEET PART NO UNLESS OTHERWISE SPECIFIED DEBURR ALL SHARP EDGES DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 DECIMAL 02 METRIC 5080 A B C ...

Page 8: ...CG 9506 Bicep Tricep www tuffstuffitness com 8 Anchoring Unit Holes on frame are provided for anchoring the unit to the floor See anchoring hole location below ...

Page 9: ...ssional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment must be completed at time of installation and inspected prior to use Failure to anchor the machine to the floor could cause the machine to tip or fall over due to incorrect usage and misuse and could result in serious...

Page 10: ... Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening the nuts and bolts be sure to leave room for final adjustments CAUTION Obtain assistance fromTFI if you have difficulty assembling the CG 9506 Please do not attempt to complete the assembly as this could result in equipment failure and ...

Page 11: ...ysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopiescanbedownloaded fromourwebsitewww tuffstuffitness com Inspection Maintenance INSPECTION MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY ...

Page 12: ...WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDED NECKING STRETCHED CABLE COVERING A TEAR IN THE CABLE COVER CABLE END SLIPPING OUT A CRACK IN THE CABLE COVER A BREAK ON THE CABLE ...

Page 13: ... Z P 3 8 4 27 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 29 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 Step 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step NOTE 1 It is strongly recommended that 2 people participate in the assembly of this unit 2 Be sure to hold the weight stack frame perpendicular to floor before tightening the screws ...

Page 14: ...CG 9506 Bicep Tricep www tuffstuffitness com 14 29 21 21 24 22 39 23 29 27 23 5 27 Step 2 Note 1 Do not remove wire on item 5 ...

Page 15: ... X 1 1 2 OD X 3 16 THICK 2 22 FLAT WASHER SAE Z P 1 2 2 23 FLAT WASHER SAE Z P 3 8 2 24 HEX HEAD CAP SCREW GR 5 Z P 1 2 13 X 1 1 4 2 27 HEX HEAD CAP SCREW GR 5 Z P 3 8 16 X 3 2 29 NYLON INSERT THIN PATTERN LOCK NUT Z P 3 8 16 2 39 SPLIT LOCK WASHER Z P 1 2 2 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 16: ...ss com 16 34 19 27 23 25 14 38 4 23 29 11 6 6 34 1 Step 3 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step 4 36 00 Note 1 Be sure to position bracket 4 given degrees Otherwise the plastic shroud lid will not assemble ...

Page 17: ...ided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate 9 After the cables are installed do a set of reps to spread the lubricant thoroughly NOTE 1 TOP PLATE LABEL GOES ON HOLE OFF CENTER AS SHOWN LABEL WILL COVER HOLE ON CENTER 66 Step 3 Assembly List Item Description Qty 1 ADJ PULLEY BRACKET 3 1 2 PULLEY 1 4 CABLE RETAINER BRACKET 3 1 2 PULLEY 1 6 ...

Page 18: ...CG 9506 Bicep Tricep www tuffstuffitness com 18 3 Step 4 Cable Routing 3 15 37 31 42 37 13 40 Use guide wire to route the cable 3 28 37 40 13 15 31 37 ...

Page 19: ...32 LINK 3 16 CABLE 2 15 CABLE STOPPER SHELL 1 1 2 X 1 3 4 2 28 LOW ROW BAR 1 1 4 ALUMINUM 1 31 OVAL HEAD PHILLIPS MACHINE SCREW Z P 10 24 X 1 1 8 2 37 SNAP LINK Z P 8MM X 80MM 4 40 COIL CHAIN Z P 3 16 X 8 2 42 TRICEPS PRESS DOWN ROPE DOUBLE GRIP 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 20: ...20 32 8 9 Step 5 Step 5 Assembly List Item Description Qty 8 WEIGHT SHIELD FRONT 1 9 WEIGHT SHIELD REAR 1 20 FLAT HEAD SOCKET CAP SCREW Z P M6 1 0 X 50 1 32 PLASTIC SHROUD LID 1 100 Fully Tighten FullyTighten Wrench tighten all hardware in this step ...

Page 21: ...8 RD X 2 15 32 LINK 3 16 CABLE BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 P 35375 H CABLE STOPPER SHELL 1 1 2 X 1 3 4 EDGE PROTECTOR CHROME 11 GA FLAT WASHER SAE Z P 1 2ʺ CG 9506 Parts List RUBBER CORR MAT ON LOW ROW BAR REST RUBBER DONUT 3 4 X 2 1 2 SHROUD LID RUBBER MAT LARGE TRICEPS ʺPRESS DOWNʺ ROPE DOUBLE GRIP MTR URETHANE BUMPER 1 3 4 U STYLE TAPPED HOLE NUT M6 LEVELER HEX HEAD CAP SCREW GR 5 Z P 3 ...

Page 22: ... 23 29 5 33 23 47 23 30 23 30 29 23 46 23 29 14 23 30 45 17 10 23 14 26 4 14 26 23 29 44 43 23 29 4 27 30 4 Pre Assembled Components 10 UP8804X1 5 UP8803X1 GUIDE WIRE 65 00 36 00 Note 1 Be sure to position brackets 4 given degrees Otherwise the plastic shroud lid will not assemble ...

Page 23: ...www tuffstuffitness com CG 9506 Bicep Tricep 23 1 12 14 39 29 23 23 26 7 18 8 16 17 2 35 36 32 8 UP8876X1 2 UP8801X1 1 UP8800X1 32 BNH3393X1 Pre Assembled Components ...

Page 24: ......