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CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265

www.tuff stuffi

  tness.com

 Thank you for purchasing the CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265. This machine is part of the
Tuff Stuff  line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly. 

 

 

Required Tools

The basic tools that you will need to assemble the CHL-305WS but are not 
limited to:
• 9/16” , 3/4”, 1/2” combination wrenches
• Adjustable wrench
• Ratchet wrench with 9/16” , 3/4”, 1/2” sockets
• External retaining ring pliers
• Rubber mallet, measuring tape & utility knife
• Super Lube® spray lubricant and grease 
• Windex or household glass cleaner

Assembly Requirements

Follow these installation requirements when assembling the 
CHL-305WS. Use the overhead view on the Content Page to layout your 
fl oor plan before assembling.

Set up the CHL-305WS on a clean, solid, fl at surface. A smooth, fl at 
surface under the machine helps keep it level.

 

Allow ample space around the machine for safe unrestricted use and  
easier access.

Insert all bolts in the same direction. For aesthetic appearance, insert all 
bolts in the same direction unless specifi ed (in text or illustration) to do 
otherwise.

Leave room for adjustments. Do not fully tighten fasteners until 
instructed in the assembly steps to do so (to prevent any diffi  culty with 
alignment of parts during the assembly process). When not instructed, 
tighten fasteners such as bolts, nuts and screws so the unit is stable, but 
leave room for adjustments.

Assembly Tips

Read all “Notes” on each page before beginning each step.

While you may be able to assemble the CHL-305WS using the illustrations 
only, IMPORTANT safety notes and other tips are included in the text.

Some pieces may have extra holes that you will not use. Use only those 
holes indicated in the instructions and illustration. 

NOTE:

 

With so many assembled parts, proper alignment and 

 

adjustment is critical. While tightening the nuts and bolts, 

 

be sure to leave room for fi nal adjustments.

CAUTION:

  Obtain assistance from TFI if you have diffi  culty  

 

assembling the CHL-305WS. Please do not attempt to 

 

complete the assembly as this could result in equipment 

 

failure and serious injuries to the users.

Symbols & Description

 

Registration 

To avoid unnecessary delays on warranty parts and to insure that a 
permanent record of your purchase is on fi le with our company, be 
sure to register online at http://www.tuff stuffi  tness.com or mail to 
address shown below within 10 days of purchase. 

Obtaining Service

Please use this Owner’s Manual as your guide to all parts included in 
your shipment. When ordering parts, you must specify the part number 
and description from this owner’s manual. 

Use only genuine Tuff Stuff  

replacement parts when servicing the equipment.

 Failure to do 

so will void warranty and could result in serious injury or death.

For information about product operation or service:
Phone:   

909-629-1600  Toll Free 888-884-8275

Fax:  

909-629-4967

E-mail:   

service@tuff stuff .net or service1@tuff stuff .net

Hours:   

M–F  8:00 – 4:30 PST

Or write to: 

Tuff Stuff  Fitness International Inc.

  Customer 

Service

 

 

13971 Norton Avenue, Chino, CA 91710

Retain this Owner’s Manual for future reference when ordering 
service or parts. To assist you better, please be prepared to 
provide the following information:
 

1. Model Number  

2. Place of Purchase

 

3. Serial Number  

4. Part # and Description

Registration, Service & Assembly

10

Loosely Tighten

70%

100%

Fully Tighten

Loosely Tighten

Loosely tighten all hardware in this step. DO NOT Fully 
Tighten. Some component(s) may need pre-assembly 
and or alignment during the assembly process.

Fully Tighten

Wrench tighten all hardware in this step.

Summary of Contents for CHL-305WS

Page 1: ...post all Rules Regulations Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3...

Page 2: ...eme care neither the manufacturer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise...

Page 3: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 3 Overhead Specifications L 60 X W 51 X H 84 PRODUCT WEIGHT 275 lbs MAX LOAD WEIGHT LIMIT 200 lbs...

Page 4: ...y w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Carefully read ALL Danger Warning Caution labels posted on the machine 4 35 42 43 45 37 36 38 Keep body hands and fingers clear of all movi...

Page 5: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Carefully read ALL Danger Warning Caution labels posted on the machine 5 44 40 41 39...

Page 6: ...ey w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com 6 Carefully read ALL Danger Warning Caution labels posted on the machine 35 42 45 37 36 38 Keep body hands and fingers clear of all moving...

Page 7: ...is extremely important that the Facility Sign shown to the left be installed in plain view of the unit You should have received it along with this Owner s Manual If you did not receive this Facility S...

Page 8: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com ANCHORING HOLES Anchoring Unit 8 THIS OPTIONAL ATTACHMENT MUST BE ASSEMBLED ONTO A FULLY ANCHORED CPR 265 UNIT...

Page 9: ...d Dealer or Professional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment...

Page 10: ...ve extra holes that you will not use Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening...

Page 11: ...edtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopi...

Page 12: ...S MAY INDICATE A WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDE...

Page 13: ...TTOM ASSEMBLY HOLDER 1 8 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 2 10 LEVELER M12 X 1 5 1 21 NYLON INSERT JAM LOCK NUT 3 8 16 4 22 FLAT WASHER SAE 3 8 8 23 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 2 24 HEX HEAD C...

Page 14: ...for CPR 265 www tuffstuffitness com Step 2 Assembly List Item Description Qty 34 10 LB TOP PLATE W 22 SLTR BAR 1 64 10 LB STEEL WEIGHT PLATE 19 12 GUIDE ROD 3 4 X 71 31 32 2 17 RUBBER DONUT 3 4 X 2 1...

Page 15: ...y Tighten FullyTighten Wrench tighten all hardware in this step Step 3 Assembly List Item Description Qty 2 TOP ASSEMBLY 1 11 LAT BAR HOLDER 1 21 NYLON INSERT JAM LOCK NUT 3 8 16 2 22 FLAT WASHER SAE...

Page 16: ...com Step 4 16 Step 4 Assembly List Item Description Qty 21 NYLON INSERT JAM LOCK NUT 3 8 16 2 22 FLAT WASHER SAE 3 8 4 25 HEX HEAD CAP SCREW 3 8 16 X 2 1 2 2 NOTE 1 LIFT GUIDE RODS AND INSERT SCREWS...

Page 17: ...dge of weight holes 4 Line up the first label to hole on top plate 5 Make sure label is straight and slowly press into place 6 Gently remove application tape and rub each label firmly against the weig...

Page 18: ...9 1 6 ADJ PULLEY PLATE 1 8 X 2 X 9 1 8 BLK NYLON PULLEY WIDE GROOVE 3 8 X 1 X 4 1 2 5 9 BLK NYLON PULLEY WIDEGROOVE 3 8 X 1 X 3 1 2 2 13 LAT CABLE 1 14 LOW ROW CABLE 1 18 SNAP LINK Z P 8MM X 80MM 3 1...

Page 19: ...t Stack for CPR 265 FIG A FIG B 18 56 57 58 28 13 29 13 20 20 9 FIG C 29 14 60 59 19 18 63 4 22 23 22 21 21 22 8 23 6 23 22 22 21 22 21 14 9 8 22 22 8 8 23 5 63 13 100 Fully Tighten FullyTighten Wrenc...

Page 20: ...y 7 HOLD DOWN BAR 1 15 FOAM FOOT ROLL 1 X 4 X 16 W VINYL 1 16 FOAM ROLL 1 NYLINER BUSHING 2 30 HITCH PIN 210 WW 1 31 SPLIT LOCK WASHER Z P 3 8 1 32 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 33 ALU...

Page 21: ...6 ADJ PULLEY PLATE 1 8 X 2 X 9 0 UP8299X1 2 Pre Assembled Components 10 LB STEEL WEIGHT PLATE BLACK 4 9 16 X 9 7 16 ASSY SPLIT LOCK WASHER Z P 3 8 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 ALUMINUM...

Page 22: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 22 1 2 UP8298X1 UP8306X1...

Page 23: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Pre Assembled Components 23 4 3 UP8300X1 BNH0294...

Page 24: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 24 5 6 BNH0295 UP8299X1...

Page 25: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 25 Pre Assembled Components 13 14 11 UP8305X1 UP8301X1 UP8302X1...

Page 26: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 26 34 64 BNH2020 BNH1650...

Page 27: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Notes 27...

Page 28: ...en warranty is the final complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied wa...

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