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2. MAINTENANCE INFORMATION
Periodical Maintenance Schedule
Maintenance
Code
Item
Inital
500KM
3 Month every
1,000KM
6 Month every
3,000KM
12 Month every
12,000KM
1
Air cleaner
I
C
R
2
Fuel filter
I
I
R
3
Oil filter
C
C
4
Engine oil change
R
Check daily.Replace every 3000km or 3 months
5
Tire pressure/condition
I
Check daily
6
Battery inspection
I
I
7
Brake & free ply check
I
I
8
Steering handle check
I
I
9
Suspension operation check
I
I
10
All nut/bolts torque check
I
I
11
Gear oil check for leaking
I
I
12
Spark plug check or change
I
I
R
13
Gear oil
R
Check monthly.Replace every 6000 km or 6 months
14
Frame lubrication
L
15
Exhaust pipe
I
I
16
Ignition timing
I
I
17
Idling emission check
A
I
18
Throttle operation
I
I
19
Engine bolts torque check
I
I
20
CVT driving device(belt)
I
R
21
CVT driving device(rollers)
C
R
22
Drive chain
I / L
I / L
C
23
Lights/electrical
equipment/multi-meters
I
Check daily
24
Fuel lines
I
I
25
Cam chain
I
I
26
Valve clearance
I
A
27
Cooling hoses/connections
I
I
28
Coolant reservoir
I
I
29
Coolant
I
I
R
30
Brake fluid
I
I
Replace every 2 years
Code: I = Inspection, cleaning, and adjustment
R = Replacement A = Adjustment
C ~ Cleaning (replaced if necessary)
L = Lubrication
Have your ATV checked, adjusted, and recorded maintenance data periodically by your TGB Authorized Dealer to
maintain the ATV at the optimum condition
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever
comes first.
Remarks: 1. Clean or replace the air cleaner element more often when the ATV is operated on dusty roads or in
the Heavily- polluted environment.
2. Maintenance should be performed more often if the ATV is frequently operated in high speed and
after the ATV has accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system
－
Perform maintenance and check when continuous abnormal ignition, misfire,
after-burn, overheating occur.
b. Carbon deposit removal
－
Remove carbon deposits in cylinder head, piston heads, exhaust system
when power is obvious lower. Than ever
2-2
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