Thermal Dynamics CutMaster 40MM, Operating Manual

CUTMASTER 40MM

APPENDIX 

Manual 0-5084

A-6

APPENDIX 5:  SYSTEM SCHEMATIC, 400V UNITS

A-09130_AD

A-09130_AD

5

5

4

4

3

3

2

2

1

1

D

D

C

C

B

B

A

A

+12VDC

+12VDC

+12VDC

+12VDC

+5VDC

+12VDC

+12VDC

+12VDC

+12VDC

+12VDC

24VAC

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk: App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1330

1

1

16052 Swingley Ridge Road

Suite 300

St Louis MO 63017 USA

CM102/152/35mm/40mm/A80/A120 380/400/415/600V

09:02:19

VICTOR TECHNOLOGIES

VICTOR TECHNOLOGIES

VICTOR TECHNOLOGIES

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk: App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1330

Friday, December 11, 2009

1

1

16052 Swingley Ridge Road

Suite 300

St Louis MO 63017 USA

CM102/152/35mm/40mm/A80/A120 380/400/415/600V

09:02:19

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk: App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1330

1

1

16052 Swingley Ridge Road

Suite 300

St Louis MO 63017 USA

CM102/152/35mm/40mm/A80/A120 380/400/415/600V

09:02:19

D

_

OVER PRESSURE

INTERNAL ERROR

SHORTED TORCH

CONSUMABLES MISSING

START ERROR

PARTS IN PLACE

INPUT POWER 

UNDER PRESSURE

ERROR IND

FAULT

PCB3

  INRUSH 

RESISTORS

LATCH

SET

RUN

RAR

MAX

 90

 85

 80

 75

 70

 65

MIN

TP1

TP2

TP3

TP4

TP5

TP6

TP7

LOGIC PCB

GND

+12 VDC

+5 VDC

3.3 VDC

0.v - 5.0 VDC / 0-100PSI

1.8 VDC

CURRENT DEMAND

TEST POINTS

  TEMP 

CIRCUIT

3.3VDC

TXD

RXD

Q2

D

SERIAL PORT

80

81

82

83

E64

E35

78
79

-

+

ATC CONNECTOR

GND1

GND2

+12V1

48V1

I_DMD_1

TIP_SEN

COMMON

COMMON

+12 VDC SUPPLY

+48 VDC SUPPLY

CURRENT DEMAND

TIP DRAG SENSE

TEST POINTS

J2

_

J1

CNC PINOUT

1

3

4

7

8

11

12

14

OK-TO-MOVE

/PIP

PCB1

+

+

+

+

Q1

/START

/SOLENOID

24VAC RETURN

24VAC SUPPLY

MAIN PCB ASSY

/OVERTEMP

  TEMP 

CIRCUIT

   PRESSURE 

TRANSDUCER

  AIR

INLET

FILTER

REGULATOR

SOLENOID

   VALVE

ATC

GAS CONTROL 

0-100PSI / 0-4.5VDC

/INRUSH

/OVERTEMP

D3

D1

(5A @ 250VAC / 30VDC)

C

D

B

A

1TORCH

_

     AUTOMATION

TORCH SOLENOID

Q2

_

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

29

34

35

36

37

38

39

-V_OUT_SIGNAL

/TIP_VOLTS

/TIP_SENSE

/460V_IN

/230V_IN

CUR_SET

/RAR (RAPID AUTO RESTART)

/INRUSH

/W1_ON

SHDN

/TORCH_SOLENOID

/SOLENOID_ON

/OK_TO_MOVE

/FAN_ON

/LATCH_ACTIVE

/TORCH_SWITCH

/PIP

AC_ON

CSR

/TORCH_SOLENOID_DETECT

/OVERTEMP

V_IN

+12VDC

+12VDC

COMMON

COMMON

MAIN_PCB_ID

460_IN

+3.3VDC

TXD

RXD

COMMON

D

M-L

M-L

M-L

L-M

L-M

L-M

L-M

L-M

L-M

L-M

L-M

L-M

L-M

L-M

L-M

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

M-L

L-M

M-L

M-L

L-M

M-L

40 PIN RIBBON CABLE SIGNALS

B

A

PCB5

40/50 AMP PCB

PCB2

Q1

FAN

/FAN

FAN

D2

D1

C

D

INPUT CAPACITOR PCB

MARCH 30, 2009

 1  /OVERTEMP

 2  /FAN_ON

 3  /CSR

 4   CUR_SET

 5   MAIN_PCB_ID

 6   COMMON

SYNC

}

OK-TO-MOVE

OK TO MOVE

}

}

PCB4

  AUTOMATION 

INTERFACE PCB

FULL FEATURED AUTOMATION INTERFACE PCB OPTION

(+)

}

To configure DIVIDED ARC VOLTS signal output

No jumper installed for ARC VOLTS / 16.67

Jumper pins 1 & 2 for ARC VOLTS / 30

Jumper pins 2 & 3 for ARC VOLTS / 50

K1

To  -V OUT 1

  on  PCB1

}

/START / STOP

*

*

}

DIVIDED  ARC VOLTS

/START / STOP

(+)

(-)

(W/ 100K IN SERIES (2))

(-)

*

ARC VOLTS

SYNC

FAN

9

8

7A

PRIMARY POWER CONNECTIONS:

        USE L1, L2, L3  & GND

L1

L2

L4

L3

T2

T1

T4

T3

24VAC RET

5

6

7

L2

L1

GND

L3

/FAN

AA

INTRO ECO B1357

   BIAS 

SUPPLY

+12VDC

   BIAS 

SUPPLY

FERRITE

 FILTER

FERRITE

 FILTER

RWH

RWH 03/31/09

   CNC INTERFACE STANDARD ON A80 & A120 UNITS

CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS

*

  EMI 

CHOKE

  EMI 

FILTER

1

2

3

4

1

2

3

4

*

*

380/400/415V

     OR 600V

3 PH AC INPUT

CE UNITS 

   ONLY

      *CM102/35mm/A80

C7 &  C10 may not be installed

AB

ECO B1399

RWH 05/05/09

MTH4

MTH4

TP3

TP3

WORK1

WORK1

AC3

AC3

J2

J2

1

2

-V OUT 1

-V OUT 1

NTC

NTC

J9

J9

AC

AC

AC2

AC2

J2

J2

2

3

4

5

6

7

8

9

10

11

12

13

14

1

MTH7

MTH7

90

90

MOT3

MOT3

+

-

+

C3,C4,C7,C8*

+

C3,C4,C7,C8*

CHOKE1

CHOKE1

SOL 1

SOL 1

J1

J1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

MTH6

MTH6

SEC1

SEC1

J14

J14

J3

J3

3

2

1

PRI 2 

PRI 2 

Q5

PILOT IGBT

Q5

PILOT IGBT

80A_AC2

80A_AC2

J13

J13

1 2 3 4 5 6

J10

J10

1

2

3

4

5

6

7

8

PRI 3

PRI 3

80A_AC3

80A_AC3

SEC1

SEC1

TS1

TS1

PMTH2

PMTH2

85

85

+

C16-17

+

C16-17

MTH8

MTH8

J4

J4

1

2

3

4

5

AC1

AC1

PRI 2

PRI 2

L2

L2

ERROR

ERROR

NTC

NTC

K1

K1

TIP1

TIP1

PRI 4 

PRI 4 

70

70

MIN

MIN

D78 CSR

D78 CSR

1 2 3

J7

J7

1

2

T1

T1

MTH2

MTH2

SW1

SW1

1

3

2

4

MOT1

MOT1

+

-

PMTH1

PMTH1

PRI 1

PRI 1

TORCH SWITCH

TORCH SWITCH

PMTH3

PMTH3

ELECTRODE1

ELECTRODE1

J4

J4

1 2 3 4 5 6 7 8 9 10

W1

W1

SEC2

SEC2

J1

J1

1

2

AC2

AC2

P2

P2

1

2

3

4

5

6

7

8

40A_AC2

40A_AC2

MOT2

MOT2

+

-

SEC2

SEC2

AC1

AC1

W1

W1

PMTH1

PMTH1

Current Control

Current Control

J5

J5

1

2

3

+

C12-13

+

C12-13

TP4

TP4

PRI 1 

PRI 1 

DC

DC

CHOKE1

CHOKE1

MAX

MAX

J11

J11

1 2

J6

J6

1

2

80A_AC1

80A_AC1

J1

J1

1

2

3

4

5

GAS

GAS

65

65

PMTH4

PMTH4

AC3

AC3

PRI 4

PRI 4

TP2

TP2

PRI 3

PRI 3

J1

J1

1

2

3

4

5

6

7

8

40A_AC3

40A_AC3

P1

P1

1 2 3

L1

L1

OVERTEMP

OVERTEMP

TP5

TP5

P10

P10

1

2

3

4

5

6

7

8

+OUT_1

+OUT_1

PRI 1

PRI 1

T2

T2

D1

D1

PMTH4

PMTH4

MTH1

MTH1

80

80

1

2

3

4

5

6

7

8

PRI 2

PRI 2

75

75

PIP SWITCH

PIP SWITCH

TP1

TP1

+

C5,C6,C9,C10*

+

C5,C6,C9,C10*

TP8

TP8

K1

K1

40A_AC1

40A_AC1

D59 PCR

D59 PCR

J3

J3

1 2

PMTH3

PMTH3

E1

E1

J9

J9

1

2

3

4

5

6

7

WORK

WORK

PMTH2

PMTH2

J2

J2

1

2

P10

P10

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

AB

ECO B1611 

RWH 05/05/09