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1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

support@thermal-edge.com

 

SP-ENG-211-001-02 Rev 2.3          | 

P a g e

                                                                                   

 
An air conditioner is designed to dehumidify and extract heat from an area, or provide heat to an area.  
The cooling is done using a simple refrigeration cycle.  A product of this simple refrigeration cycle is 
excess humidity that condenses to a liquid.   
 
Thermal Edge air conditioners are designed using an advanced refrigeration cycle and are equipped 
with a Condensate Removal System that changes the excess humidity liquid into a vapor which is then 
vented to the atmosphere.   In the event of excess water vapor when the enclosure door has been left 
open there is an overflow hole on the bottom of every unit.  Please contact Thermal Edge Inc. if you 
encounter excess water coming from your air conditioner. 

 

Preliminary Testing 
 

Before mounting the air conditioner to the enclosure, test for proper operation.  Follow the steps below 
prior to installation. 
 

 

WARNINGS 

The air conditioner must sit upright for 24 hours to assure the compressor oil has drained down to the 
compressor.  Check the unit label to assure the electric power available to the air conditioner is the 
proper voltage and phase.  Check the electric power source for proper ground wire and neutral wire 
installation per 2008 NEC.  Assure that the electric power is protected by a circuit protection device; 
refer to the Unit Specification section in this manual for proper circuit protection sizing.  

 

 

Connect a power source to the air conditioner to start the evaporator fan and, if desired, 
change the set point.  Refer to Digital Temperature Controller Programming section on this 
manual for details on changing the set point.  Factory default settings should be satisfactory; 
however you may want to adjust heat, cooling and alarm set points for your specific 
application.  
 

 

The condenser fan is controlled by the refrigerant pressure and will turn on later when the 
operating pressure builds up.  This feature allows low ambient operation and reduces current 
inrush at initial power on. 

 

Run the air conditioner for 15 minutes; during this time the condenser fan will turn on after the 
condenser coil warms up.

 Note: Ambient Temperature must be at least 75°F.

 

 

Turn the unit off if the equipment makes any unexpected or hard mechanical noises or 
vibrations and refer to the troubleshooting guide in this manual. 

 

The supply cold air should be at least 10°F colder than the return air entering the unit.  If it is 
not, refer to the troubleshooting guide in this manual; 

 

When you are satisfied that the unit is operating properly, turn unit off, disconnect the power 
and mount the unit on the enclosure in accordance with the Mounting the Air Conditioner 
section in this manual. 

Summary of Contents for CS011-105 Series

Page 1: ...User Technical Manual CS011 105 Series 100 V 50 Hz Rev 2 3...

Page 2: ...emplate 1 9 01 26 2018 B Slotnick Updated refrigeration pressures 2 0 05 11 2018 B Slotnick Updated warranty RMA procedure 2 1 09 05 2018 B Slotnick Revised minimum anti short cycle delay updated Remo...

Page 3: ...ditioner 4 Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller P...

Page 4: ...ng the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect your...

Page 5: ...to record the data from the label to the template below and keep this information in a safe place for warranty and ordering parts To prevent damage to equipment electrical panel and wiring and to pre...

Page 6: ...or proper ground wire and neutral wire installation per 2008 NEC Assure that the electric power is protected by a circuit protection device refer to the Unit Specification section in this manual for p...

Page 7: ...any cutting debris fall into the enclosure Hang the air conditioner on the easy hang flange and from inside the enclosure use the fasteners supplied to attach the air conditioner to the enclosure Scr...

Page 8: ...ent Rating Amps Recommended Fuse Selection Amps KVA Rating Refrigerant Type Refrigerant Amount ounces Low High Unit Pressures psi Noise Level dBA CS011105 90 110 6 5 2 7 2 3 5 Amp Class CC CCMR Time D...

Page 9: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 001 02 Rev 2 3 9 P a g e THIS PAGE IS INTENTIONALLY LEFT BL...

Page 10: ...low current in the compressor motor during the non cooling state This option provides internal heat to the compressor to protect it from stalls and hard starts during long periods of compressor off st...

Page 11: ...t having a large capacity Built in Heater External Heater capacities available are 100 Watt 150 Watt 200 Watt 250 Watt 300 Watt 400 Watt 550 Watt 650 Watt 950 Watt Default Settings 55 F Heat Set Point...

Page 12: ...net IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet IP protocol You can monitor and control all settings from a r...

Page 13: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 14: ...value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds without pressing a k...

Page 15: ...min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 171 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minutes No Output 2 CA Evaporator Coil Al...

Page 16: ...e high efficiency long life sealed ball bearing fans engineered for optimum performance that require no maintenance Keep fan blades clean for optimal performance Fans are removable and attached by plu...

Page 17: ...upply Board 52312 1 Thermal Expansion Value TXV 32024 1 Compressor 31004 1 Gasket Installation Kit 71410 CS01 Evaporator Fan 41002 1 1 Condenser Fan 41002 1 1 Note Qty 2 Electrical Harness 51006 1002...

Page 18: ...on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficient...

Page 19: ...ssor Use meter3 Check for faulty evaporator fan3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compressor...

Page 20: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 21: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 22: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 001 02 Rev 2 3 22 P a g e THIS PAGE IS INTENTIONALLY LEFT B...

Page 23: ...al edge com SP ENG 211 001 02 Rev 2 3 23 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 24: ...dge factory in Dallas Texas Use of equipment for other than its designed purpose or operating conditions Operation in harsh oily corrosive or other abnormal environmental conditions without the proper...

Page 25: ...Number Serial Number Customer name and contact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available Air Cond...

Page 26: ...left connect the wires by inserting them into the lower receptacles located on the front of connector in the following order NOTE If using stranded wires it may be difficult to insert into the recept...

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