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1800 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

support@thermal-edge.com

 

SP-ENG-211-D48-02 Rev 2.3          16 | 

P a g e

                                                                                   

Preventative Maintenance 
 

 

Air conditioners may require regular cleaning of the condenser air inlet section.  Restriction to the flow 
of air over the condenser coil will degrade the performance of the equipment, cause it to overheat, 
reduce cooling and can damage the compressor. The overload switch in the compressor may cause 
the compressor to cycle if the condensing coil pressure becomes too high due to air restriction. A 
further safety feature is the refrigerant high pressure cut off switch which will stop the compressor if the 
condensing pressure becomes too high due restricted condenser air flow or some other cause.  

 

Restricted air flow due to neglecting preventative maintenance will cause unit to repeatedly turn off 
and then turn back on after it cools off. An operation in this safety cycling mode will eventually damage 
the equipment and void the warranty. 

 

Refer to Field Serviceable Parts section in this manual for details on parts that can be changed to help 
increase the uninterruptable life of the Air Conditioner.

 

 

 

Condenser and Evaporator Fans 
 
Thermal Edge air conditioners use high efficiency, long life, sealed ball bearing fans engineered for 
optimum performance that require no maintenance.  Keep fan blades clean for optimal performance.  
Fans are removable and attached by plug-in connections. 
 
Compressor 
 
Thermal Edge uses hermetically factory sealed compressors that are quiet, low vibration and are 
maintenance free.   Thermal overload devices are installed to protect the compressor from damage 
due to overheat and short cycle faults.  If the compressor thermal overload fails, it is recommended to 
return the unit to Thermal Edge customer service for proper replacement.  Note that the rotary 
compressor runs with compressed refrigerant gas on the outer case and therefore is hot to the touch. 
 
Loss of Refrigerant 
 
Thermal Edge air conditioners are meticulously leak and run tested after assembly.  If a leak in the 
system should develop due to shipping damage or mechanical vibration, the leak must be detected, 
repaired and the refrigerant charge restored to the system by a qualified refrigeration professional.  If 
pressure gauges are connected to the hermetic system, be prepared to replace lost refrigerant 
resulting from connection and disconnection.  It is recommended to use stubby gauges with low loss 
fittings to minimize refrigerant loss. 

 

Condenser Coils 
 
Depending on the environment the condenser coils may become dirty and the air conditioner may lose 
efficiency, causing overheating and diminished cooling capacity.  Periodically remove dust from the 
components inside the condenser section of the air conditioner with a compressed air blower   Very 
dirty condensing coils must be back-flush cleaned using proper commercial coils cleaning compounds 
and thorough back-flushing rinsing.  Refer to directions on the cleaning compounds selected.  Acid 
wash is not recommended as it reduces the life of the coil. 

Summary of Contents for CS011-D48 Series

Page 1: ...User Technical Manual CS011 D48 Series Rev 2 3...

Page 2: ...Slotnick Updated warranty 2 0 02 19 2019 B Slotnick Updated mounting instructions alarm settings RMA procedure 2 1 06 18 2019 B Slotnick Updated preliminary testing instructions compressor protection...

Page 3: ...4 Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programmi...

Page 4: ...ecting the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect y...

Page 5: ...to record the data from the label to the template below and keep this information in a safe place for warranty and ordering parts To prevent damage to equipment electrical panel and wiring and to pre...

Page 6: ...e that the electric power is protected by a circuit protection device refer to the Unit Specification section in this manual for proper circuit protection sizing Connect a power source to the air cond...

Page 7: ...t to let any cutting debris fall into the enclosure Hang the air conditioner on the easy hang flange and from inside the enclosure use the fasteners supplied to attach the air conditioner to the enclo...

Page 8: ...mum Ambient 125 F Unit Weight 30 lbs 120VAC Model Operating Voltage Range Volts Loading Current Running Current Amps SCCR Short Circuit Current Rating Amps Recommended Fuse Selection Amps KVA Rating R...

Page 9: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 D48 02 Rev 2 3 9 P a g e THIS PAGE IS INTENTIONALLY LEFT BL...

Page 10: ...oint Default Settings 105 F Dry Contact High Temperature Alarm Set Point 2 F Recovery Differential 3min Temperature Alarm Delay At the default settings the Dry Contact initial conditions are normally...

Page 11: ...the Digital Temperature Controller Programming section for details on all default settings Open Door Kill Switch This option provides you with an adjustable and mountable safety switch for your elect...

Page 12: ...e presence of corrosive chemicals such as hydrogen sulfide chlorine etc Condenser and evaporator coils are available with electrostatically applied epoxy coating to prevent corrosion Three options are...

Page 13: ...2 minute time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is on but is not flashing and the compressor is not running an internal fault...

Page 14: ...value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds without pressing a k...

Page 15: ...n Alarm Only 2 HA2 Condenser High Temperature Alarm P2 153 F for 3 minutes Compressor turned Off by pressure switch if temperature continues to rise 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3...

Page 16: ...and attached by plug in connections Compressor Thermal Edge uses hermetically factory sealed compressors that are quiet low vibration and are maintenance free Thermal overload devices are installed to...

Page 17: ...mperature Probe Mounting Clip 52126 250C Thermal Expansion Value TXV 32023 1 Compressor 31659 1 Gasket Installation Kit 71410 CS01 Evaporator Fan 41002 2 1 Condenser Fan 41002 2 1 Note Qty 2 Safety In...

Page 18: ...on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficient...

Page 19: ...ssor Use meter3 Check for faulty evaporator fan3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compressor...

Page 20: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 21: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 22: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 D48 02 Rev 2 3 22 P a g e THIS PAGE IS INTENTIONALLY LEFT B...

Page 23: ...al edge com SP ENG 211 D48 02 Rev 2 3 23 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 24: ...art except at the Thermal Edge factory in Dallas Texas Use of equipment for other than its designed purpose or operating conditions Operation in harsh oily corrosive or other abnormal environmental co...

Page 25: ...Number Serial Number Customer name and contact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available Air Cond...

Page 26: ...om the left connect the wires by inserting them into the lower receptacles located on the front of connector in the following order NOTE If using stranded wires it may be difficult to insert into the...

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