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1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

support@thermal-edge.com

 

SP-ENG-211-000-14 Rev 1.8          

15 

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P a g e

                                                                                   

Preventative Maintenance 
 

 

Air conditioners require regular cleaning of the condenser air inlet filter. Wash filter often if washable 
using proper cleaning compound and back flushing the dirt out, or replace if not washable whenever it 
appears physically dirty. Restriction to the flow of air over the condenser coil will degrade the 
performance of the equipment, cause it to overheat, reduce cooling and can damage the compressor. 
The overload switch in the compressor may cause the compressor to cycle if the condensing coil 
pressure becomes too high due to air restriction. A further safety feature is the refrigerant high 
pressure cut off switch which will stop the compressor if the condensing pressure becomes too high 
due restricted condenser air flow or some other cause.  

 

Restricted air flow due to neglecting a dirty filter will cause unit to repeatedly turn off and then turn 
back on after it cools off. 

An operation in this safety cycling mode will eventually damage the equipment and 

void the warranty. 
 

Refer to Field Serviceable Parts section in this manual for details on parts that can be changed to help 
increase the uninterruptable life of the Air Conditioner.

 

 

 

Air Filter Service 
 
Remove the air conditioner filter and wash if washable or replace if not washable. Dry thoroughly 
before replacing. THERMAL EDGE Air Filter Treatment Spray in aerosol cans or spray bottle is 
recommended to enhance air filter efficiency. Replacement filters are readily available from THERMAL 
EDGE Customer Service. DO NOT operate the air conditioner without the air filter. Such operation will 
allow the condenser coil to become dirty and loose efficiency, causing overheating and diminished 
cooling capacity. Dirty condensing coils must be back-flush cleaned using proper commercial coil 
cleaning compounds and thorough back-flush rinsing. Refer to directions on the cleaning compounds 
selected. Acid wash is not recommended as it reduces the life of the coil. 

 

 

 

Note:

 Do not use solvents to clean the programmable thermostat. Wipe with mild soap and water. 

 

Condenser and Evaporator Fans 
 
Thermal Edge air conditioners use high efficiency, long life, sealed ball bearing fans engineered for 
optimum performance that require no maintenance.  Keep fan blades clean for optimal performance.  
Fans are removable and attached by plug in connections. 
 
Compressor 
 
Thermal Edge uses hermetically factory sealed compressors that are quiet, low vibration and are 
maintenance free.   Thermal overload devices are installed to protect the compressor from damage 
due to overheat and short cycle faults.  If the compressor thermal overload fails, it is recommended to 
return the unit to Thermal Edge customer service for proper replacement.  Note that the rotary 
compressor runs with compressed refrigerant gas on the outer case and therefore is hot to the touch. 
 
Loss of Refrigerant 
 
Thermal Edge air conditioners are meticulously leak and run tested after assembly.  If a leak in the 
system should develop due to shipping damage or mechanical vibration, the leak must be detected, 
repaired and the refrigerant charge restored to the system by a qualified refrigeration professional. 
 

Summary of Contents for HC080 Series

Page 1: ...User Technical Manual HC080 50 Hz Series Rev 1 8...

Page 2: ...ed filter information 1 7 07 25 16 B Slotnick Removed 480 V SCCR rating Added circuit breaker recommendation 1 8 01 12 17 B Slotnick Updated Unit Specifications Statement of Confidentiality The Manual...

Page 3: ...Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programming...

Page 4: ...g the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect your e...

Page 5: ...ree angle rotary compressors without damaging the compressor If air conditioner is to be shipped or transported at any time pack in original packaging and strap to pallet to prevent damage Air conditi...

Page 6: ...ith a Condensate Removal System that changes the excess humidity liquid into a vapor which is then vented to the atmosphere In the event of excess water vapor where the enclosure door has been left op...

Page 7: ...the air conditioner high on the enclosure in order to cool the hot air in the top of the enclosure Position the unit where the cold air can circulate across the width of the enclosure to cool it all...

Page 8: ...nt Start Up Current Amps Loading Current Running Current Amps SCCR Short Circuit Current Rating Amps Recommended Circuit Protection Amps KVA Rating K Watts Refrigerant Type Refrigerant Amount ounces L...

Page 9: ...optimum constant low current in the compressor motor during the non cooling state This option provides internal heat to the compressor to protect it from stalls and hard starts during long periods of...

Page 10: ...Watt 650 Watt 950 Watt Default Settings 55 F Heat Set Point 3 F Differential At the default settings the heater output turns on at 52 F and operates until the temperature has reached 55 F Refer to Ad...

Page 11: ...ature at any specific location of your enclosure Ethernet IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet IP prot...

Page 12: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 13: ...ey to display its value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds wit...

Page 14: ...min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minutes No Output 2 CA Evaporator Coil Al...

Page 15: ...recommended to enhance air filter efficiency Replacement filters are readily available from THERMAL EDGE Customer Service DO NOT operate the air conditioner without the air filter Such operation will...

Page 16: ...32007 1 Compressor 31032 1 for 230VAC 480VAC Compressor Thermal Overload 31032 2 for 230VAC 480VAC Gasket Installation Kit 71404 HC15 Evaporator Fan 41060 2 1 for 230VAC 480VAC Condenser Fan 41060 2 1...

Page 17: ...s on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficie...

Page 18: ...sor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compresso...

Page 19: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 20: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 21: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 000 14 Rev 1 8 21 P a g e THIS PAGE IS INTENTIONALLY LEFT B...

Page 22: ...al edge com SP ENG 211 000 14 Rev 1 8 22 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 23: ...repair or replacement of its own product This Warranty does not cover Labor or reimbursement of labor for evaluation removal installation repair or cost of any warranted part except at the Thermal Ed...

Page 24: ...ontact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available If suitable packing is not available arrange for...

Page 25: ...ower wires to air conditioners equipped with a Wago power terminal block 1 Remove cover from chassis using T25 Torx bit 2 The sequence of the connecting the wires is from LEFT TO RIGHT 3 Connect each...

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