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1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

support@thermal-edge.com

 

SP-ENG-211-000-14 Rev 1.8          

16 

|

 

P a g e

                                                                                   

Field Serviceable Parts 
 

Thermal Edge carefully designs and selects components with the maximum life expectancy.  Due to 
OEM manufacturing tolerances, poor unit maintenance or extreme operating conditions, components 
may fail before their maximum life expectancy. The table below lists parts that are serviceable in the 
field by an Air Conditioner Technician.

   

 

Part Description 

Thermal Edge Part # 

Digital Controller 

52112-1 for 230VAC/480VAC 
52111-2 for 230VAC/480VAC w/ both Dry C and Heater 

Low Pressure Switch 

38151-1 

High Pressure Switch 

38176-1 

Condenser Fan Cut-In Pressure Switch 

38001-1 

Temperature Probe 

52126-1 

Condenser Fan Relay 

55762-1 for 230VAC/480VAC 

Thermal Expansion Value TXV 

32007-1 

Compressor 

31032-1 for 230VAC/480VAC 

Compressor Thermal Overload  

31032-2 for 230VAC/480VAC 

Gasket Installation Kit 

71404-HC15 

Evaporator Fan 

41060-2-1 for 230VAC/480VAC 

Condenser Fan 

41060-2-1 for 230VAC/480VAC 

Filter Media 

44204 (12 pack) 

Capacitor 

54003-1 for 230VAC/480VAC 

Contactor Relay 

55765-1 for 230VAC/480VAC 

 
 

Safety Information 
 

 

Unit is carefully designed to restrict access to movable parts to minimize any potential injury.  This Air 
Conditioner has been tested by UL to meet the safety requirements of the UL484 specification. When 
working with the Thermal Edge Air Conditioner always makes sure shroud is installed.   Verify proper 
voltage is applied to unit as specified in the UL label of the Air Conditioner.  In the event of a field 
service repair, power down unit using the power on/off switch and disconnect power from unit.  It is 
always recommended to use a licensed Air Conditioner Technician for internal diagnostics and repairs 
issues. 
 
Contact Thermal Edge technical support for further details on opening the unit and troubleshooting 
tips. 
 
 

Summary of Contents for HC080 Series

Page 1: ...User Technical Manual HC080 50 Hz Series Rev 1 8...

Page 2: ...ed filter information 1 7 07 25 16 B Slotnick Removed 480 V SCCR rating Added circuit breaker recommendation 1 8 01 12 17 B Slotnick Updated Unit Specifications Statement of Confidentiality The Manual...

Page 3: ...Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature Controller Programming...

Page 4: ...g the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspect your e...

Page 5: ...ree angle rotary compressors without damaging the compressor If air conditioner is to be shipped or transported at any time pack in original packaging and strap to pallet to prevent damage Air conditi...

Page 6: ...ith a Condensate Removal System that changes the excess humidity liquid into a vapor which is then vented to the atmosphere In the event of excess water vapor where the enclosure door has been left op...

Page 7: ...the air conditioner high on the enclosure in order to cool the hot air in the top of the enclosure Position the unit where the cold air can circulate across the width of the enclosure to cool it all...

Page 8: ...nt Start Up Current Amps Loading Current Running Current Amps SCCR Short Circuit Current Rating Amps Recommended Circuit Protection Amps KVA Rating K Watts Refrigerant Type Refrigerant Amount ounces L...

Page 9: ...optimum constant low current in the compressor motor during the non cooling state This option provides internal heat to the compressor to protect it from stalls and hard starts during long periods of...

Page 10: ...Watt 650 Watt 950 Watt Default Settings 55 F Heat Set Point 3 F Differential At the default settings the heater output turns on at 52 F and operates until the temperature has reached 55 F Refer to Ad...

Page 11: ...ature at any specific location of your enclosure Ethernet IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet IP prot...

Page 12: ...time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault may...

Page 13: ...ey to display its value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds wit...

Page 14: ...min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minutes No Output 2 CA Evaporator Coil Al...

Page 15: ...recommended to enhance air filter efficiency Replacement filters are readily available from THERMAL EDGE Customer Service DO NOT operate the air conditioner without the air filter Such operation will...

Page 16: ...32007 1 Compressor 31032 1 for 230VAC 480VAC Compressor Thermal Overload 31032 2 for 230VAC 480VAC Gasket Installation Kit 71404 HC15 Evaporator Fan 41060 2 1 for 230VAC 480VAC Condenser Fan 41060 2 1...

Page 17: ...s on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insufficie...

Page 18: ...sor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compresso...

Page 19: ...ind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Refer t...

Page 20: ...g e Physical Dimensions Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner sealed against...

Page 21: ...Hurd Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email support thermal edge com SP ENG 211 000 14 Rev 1 8 21 P a g e THIS PAGE IS INTENTIONALLY LEFT B...

Page 22: ...al edge com SP ENG 211 000 14 Rev 1 8 22 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics apply to all voltages optional accessories wiring not provided in t...

Page 23: ...repair or replacement of its own product This Warranty does not cover Labor or reimbursement of labor for evaluation removal installation repair or cost of any warranted part except at the Thermal Ed...

Page 24: ...ontact info email phone number and address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available If suitable packing is not available arrange for...

Page 25: ...ower wires to air conditioners equipped with a Wago power terminal block 1 Remove cover from chassis using T25 Torx bit 2 The sequence of the connecting the wires is from LEFT TO RIGHT 3 Connect each...

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