Form: 2435-3
Arctic Installation and Operation Manual
Revision: 10
P/N 105641-01
Date: 12-1-2018
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601
Web:
Phone:
717-239-7642
Fax:
877-501-5212
Email:
36
WARNING
The service instructions contained in this
manual are in addition to the instructions
provided by the manufacturer of the boiler
components.
Follow
component
manufacturer’s instructions. Component
manufacturer’s instructions were provided
with the boiler. Contact component
manufacturer or Thermal Solutions for
replacement if instructions are missing.
Do not install, start up, operate, maintain
or service this boiler without reading and
understanding all of the component
instructions. Do not allow the boiler to
operate with altered, disconnected or
jumpered components. Only use
replacement components identical to
those originally supplied by Thermal
Solutions.
All cover plates, enclosures, and guards
must be in place at all times, except
during maintenance and servicing.
5.1.1
DAILY:
1.
Make visual inspection of gauges,
monitors, and indicators and record
readings in boiler log.
2.
Make visual check of instrument and
equipment settings against factory
recommended specifications.
3.
Check operation of probe type low water
cutoff(s) to ensure control is functioning.
4.
Check gas train for gas leaks and water
piping for any leaks.
5.
Confirm boiler area is free of combustible
materials and that there is nothing
obstructing air intake and vent.
5.1.2
WEEKLY:
1.
Check combustion safety controls for
flame failure (or other alarm messages).
2.
Check all limit controls and low water
cutoff as described above.
3.
Check condensate drains for any
obstructions.
4.
Check carbon monoxide level in flue
products.
5.1.3
MONTHLY:
1.
Check high and low gas pressure
interlocks. Refer to manufacturer's
instructions for correct procedure.
2.
Check proper operation of safety relief
valve.
3.
Check water quality and correct if needed.
4.
Inspect boiler air filter.
5.1.4
ANNUALLY:
1.
The flue gas passages and the exterior
surfaces of the boiler tubes should be
inspected at least once annually. Any
accumulation of soot or debris should be
thoroughly cleaned out.
2.
If inspection of the boiler tube surfaces
reveals a build-up of soot (carbon), the
tube surfaces should be thoroughly
brushed. Failure to do so may result in
reduced efficiency, fire and asphyxiation
hazards.
3.
The boiler pressure vessel and piping
should be checked annually.
4.
Inspect the ignition rod for carbon build
up.
5.
Inspect lens of the ultra-violet (uv)
scanner and remove any debris with soft
cloth and make sure that hole is clear
from scanner to burner.
6.
Replace air filter.
