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Outlet:

The  outlet  is  where  the  hot  water  from  the  tank  is 

extracted to be supplied to the household. 

Sensor Ports:

When solar DHW system is set up, the sensors must be 

coated with heat transfer paste and inserted through 

the  cable  gland  into  the  appropriate  sensor  port  and 

tightened.  The  top  sensor  port  houses  S3  and  the 

bottom sensor port houses S2.

The Thermann controller requires three sensor leads be 

installed into the appropriate sensor ports in the solar 

system; this is vital for operation of the solar system. 

The first temperature sensor port is located on either 

side  of  the  collector  manifold.  Sensor  1  (S1)  must  be 

connected  to  the  outlet  of  the  manifold  (the  higher 

side).  Thermann  solar  rated  tanks  come  with  two 

temperature sensor ports. The bottom port connects to 

the Sensor 2 (S2), the top port connects to the Sensor 

3 (S3) sensor.

Solar Return:

When the solar domestic water heating system is set 

up, this port is used for the water line returning from 

the solar collectors after being heated. This line does 

not require any additional components, but should be 

run as short as possible and have continuous fall back 

to the solar return port.

Thermann  recommends  using  a  three-way  ball  valve 

and drain on the solar return line to allow convenient 

system filling and draining.

On  the  solar  return  line  near  the  tank  port,  it  is 

recommended to include a U-shaped heat trap with an 

approximate  25cm  dip  in  the  piping  configuration  to 

prevent reverse thermos-siphoning.

ALL STORAGE TANKS INCLUDE A PTRV, WHICH IS 

LOCATED IN THE TANK PACKAGING, EITHER IN A 

BOX, VERTICAL COLUMN OR ELEMENT COVER.

Figure 3 Thermann Pump Station Kit

CAP THIS PORT WITH BRASS PLUG SUPPLIED 

WHEN SOLAR COLLECTORS ARE NOT BEING 

INSTALLED.

PTRV Port:

The  PTRV  port  is  where  the  tank  ‘pressure  and 

temperature  relief  valve’  is  to  be  installed.  All  PTRV’s 

must  be  fitted  with  a  copper  drain  pipe  to  carry  any 

discharge to an appropriate drain.

COMMISSIONING

SYSTEM FILLING AND AIR PURGE

After  all  the  plumbing  connections  have  been  made, 

EHW tank needs to be filled with water and purged of 

air. 

To fill the system:
1.  Open the cold mains line and fill up the tank and 

open the hot water outlet or hot water taps. 

FOR SYSTEM FILLING AND AIR PURGE PROCEDURE 

AS A SOLAR DHW SYSTEM, PLEASE REFER TO THE 

THERMANN DOMESTIC SOLAR HOT WATER SYSTEM 

INSTALLATION MANUAL.

11

11

11

Outlet:

The  outlet  is  where  the  hot  water  from  the  tank  is 

extracted to be supplied to the household. 

Sensor Ports:

When solar DHW system is set up, the sensors must be 

coated with heat transfer paste and inserted through 

the  cable  gland  into  the  appropriate  sensor  port  and 

tightened.  The  top  sensor  port  houses  S3  and  the 

bottom sensor port houses S2.

The Thermann controller requires three sensor leads be 

installed into the appropriate sensor ports in the solar 

system; this is vital for operation of the solar system. 

The first temperature sensor port is located on either 

side  of  the  collector  manifold.  Sensor  1  (S1)  must  be 

connected  to  the  outlet  of  the  manifold  (the  higher 

side).  Thermann  solar  rated  tanks  come  with  two 

temperature sensor ports. The bottom port connects to 

the Sensor 2 (S2), the top port connects to the Sensor 

3 (S3) sensor.

Solar Return:

When the solar domestic water heating system is set 

up, this port is used for the water line returning from 

the solar collectors after being heated. This line does 

not require any additional components, but should be 

run as short as possible and have continuous fall back 

to the solar return port.

Thermann  recommends  using  a  three-way  ball  valve 

and drain on the solar return line to allow convenient 

system filling and draining.

On  the  solar  return  line  near  the  tank  port,  it  is 

recommended to include a U-shaped heat trap with an 

approximate  25cm  dip  in  the  piping  configuration  to 

prevent reverse thermos-siphoning.

ALL STORAGE TANKS INCLUDE A PTRV, WHICH IS 

LOCATED IN THE TANK PACKAGING, EITHER IN A 

BOX, VERTICAL COLUMN OR ELEMENT COVER.

Figure 3 Thermann Pump Station Kit

CAP THIS PORT WITH BRASS PLUG SUPPLIED 

WHEN SOLAR COLLECTORS ARE NOT BEING 

INSTALLED.

PTRV Port:

The  PTRV  port  is  where  the  tank  ‘pressure  and 

temperature  relief  valve’  is  to  be  installed.  All  PTRV’s 

must  be  fitted  with  a  copper  drain  pipe  to  carry  any 

discharge to an appropriate drain.

COMMISSIONING

SYSTEM FILLING AND AIR PURGE

After  all  the  plumbing  connections  have  been  made, 

EHW tank needs to be filled with water and purged of 

air. 

To fill the system:
1.  Open the cold mains line and fill up the tank and 

open the hot water outlet or hot water taps. 

FOR SYSTEM FILLING AND AIR PURGE PROCEDURE 

AS A SOLAR DHW SYSTEM, PLEASE REFER TO THE 

THERMANN DOMESTIC SOLAR HOT WATER SYSTEM 

INSTALLATION MANUAL.

Summary of Contents for TH250GLE

Page 1: ...INSTALLER S MANUAL Electric Hot Water Tanks Solar Ready Installation Details Warranty H0025 028627 A 1 1 1 INSTALLER S MANUAL Electric Hot Water Tanks Solar Ready Installation Details Warranty H0025 028627 A ...

Page 2: ...Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 2 Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 2 ...

Page 3: ...umbing 9 Commissioning 11 Auxiliary Heating 12 Post Installation 12 Appendix 13 Warranty 14 CONTENTS 3 3 3 Introduction 4 Warnings and Precautions 5 Site Inspection 7 Component Inspection 8 System Plumbing 9 Commissioning 11 Auxiliary Heating 12 Post Installation 12 Appendix 13 Warranty 14 CONTENTS ...

Page 4: ...COPE This manual has been designed to provide installation instructions for the installer or plumber Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 4 INTRODUCTION TERMINOLOGY Boost the process where a heating component such as an electric element is used to provide auxiliary heating Collector the Thermann solar collector includes the manifold with heat pipes and evacuated tubes i...

Page 5: ...spected at least every three 3 years and serviced as required Table 1 Water Quality Threshold Values 5 5 5 WARNINGS AND PRECAUTIONS TOTAL DISSOLVED SOLIDS 600 mg L OR PPM TOTAL HARDNESS 200 mg L OR PPM ELECTRICAL CONDUCTIVITY 850 µS cm CHLORIDE 250 mg L OR PPM pH LEVEL MIN 6 5 TO MAX 8 5 MAGNESIUM 10 mg L OR PPM SODIUM 150 mg L OR PPM INSTALLER REQUIREMENTS Installation of a system must be complet...

Page 6: ... the lever on the PTRV Ensure there are no open flames or ignition sources close to the tank WARNING Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 6 WARNING Legionella Control Legionella bacteria can be found naturally in the environment and thrives in warm water and damp places It can weaken the body s immune system which can increase the chances of developing Legionnaires dise...

Page 7: ...using sharp blades or knives as this can scratch the surfaces of the products particularly the tanks 7 7 7 SITE INSPECTION STORAGE TANK LOCATION The storage tanks are to be installed at ground or floor levele and must stand vertically upright as the manufacturer has intended The storage tanks are able to be installed indoors or outdoors The storage tanks are to be installed at ground or floor leve...

Page 8: ...ay be additional parts or materials required by plumbers installers for installation not listed here Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 8 COMPONENT INSPECTION COMPONENTS PROVIDED BY THERMANN Upon receiving the system prior to installation check that the following components have been provided Any concerns must be brought to the attention of Thermann immediately Storag...

Page 9: ...or ports The bottom port connects to the Sensor 2 S2 the top port connects to the Sensor 3 S3 sensor 9 9 9 IT IS NECESSARY THAT ALL VALVES FITTINGS AND PIPING CONNECTIONS USED ARE SOLAR RATED AND ARE ABLE TO WITHSTAND TEMPERATURES OF UP TO 220 C SYSTEM PLUMBING SYSTEM LAYOUT The system components that are a part of a typical electric solar hot water systems are depicted in the system schematic in ...

Page 10: ...ins Line Valves CAP THIS PORT WITH BRASS PLUG SUPPLIED WHEN SOLAR COLLECTORS ARE NOT BEING INSTALLED Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 10 Solar Flow This port is used for the water line directed up to the solar collectors to be heated This line consists of the following components in order from closest to furthest away from the solar flow port Circulation Pump Flow m...

Page 11: ... A SOLAR DHW SYSTEM PLEASE REFER TO THE THERMANN DOMESTIC SOLAR HOT WATER SYSTEM INSTALLATION MANUAL 11 11 11 Outlet The outlet is where the hot water from the tank is extracted to be supplied to the household Sensor Ports When solar DHW system is set up the sensors must be coated with heat transfer paste and inserted through the cable gland into the appropriate sensor port and tightened The top s...

Page 12: ...photos of the plumbing lines to and from the tank Note down the Tank Serial Number POST INSTALLATION Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 12 WATER HEATING REQUIREMENTS It is a legal requirement that water be heated on a regular basis to kill Legionella bacteria that can lead to Legionnaires disease The frequency this temperature must be reached varies and is explained i...

Page 13: ...15 15 13 APPENDIX SYSTEM SCHEMATIC Figure 4 Typical Electric boosted solar hot water system 15 15 13 APPENDIX SYSTEM SCHEMATIC Figure 4 Typical Electric boosted solar hot water system ...

Page 14: ... of reasonable costs of having the Unit repaired Payment in respect of the reduced value of the Unit Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 14 WARRANTY This warranty applies to Domestic Electric Hot Water Tanks with tank model numbers TH250GLE TH315GLE and TH400GLE 10 Years tank warranty 1 year parts and labour For this tank Thermann Australia Will i For the period up to ...

Page 15: ...y and Aftersales Department CONTACT DETAILS Phone 1300 277 428 Australia Website www thermann com au 17 17 15 Warranty claims can be placed by completing the following steps Contact Thermann Australia on 1300 277 428 and speak to our Warranty and Aftersales Department Provide the serial number and model number of the HWS located on the white compliance sticker Provide full name address and contact...

Page 16: ...Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 18 H0025 028627 A Thermann Installer s Manual Electric Hot Water Tanks Solar Ready 18 H0025 028627 A ...

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