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G e n e r a l I n f o r m a t i o n

1) Please read all instructions and review all diagrams prior to proceeding with installation.

2) Instructions and diagrams are intended only as guidelines.

3) Installations must conform with all applicable national, state and local codes.

4) Additional guidelines are available from National Fire Protection Association (NFPA), American

society of Mechanical Engineers (ASME) and Building Officials and Code Administrators
(BOCA).

S e r v i c e P o l i c y

Congratulations on the purchase of your new pool heater. Here at Thermo-Dynamics Boiler
Company we pride ourselves on the design and construction of our product. Our intent is to furnish
you with a high quality appliance that will provide you and your family with years of trouble free
service.

In order to maintain peak performance of your pool heater, it is recommended that the unit be win-
terized at the end of the season and that the burner/boiler be serviced annually. Servicing of your
appliance must be performed by a qualified heating technician. You should utilize a qualified heat-
ing technician familiar with your installation to manage your heater and perform periodic mainte-
nance. Proper care and maintenance of your pool heater will allow you to enjoy the benefits of your
new purchase as well as extend its long useful life.

In the event that your serviceman encounters difficulty with the pool heater, he/she shall contact
the distributor from which the product was purchased. The distributor shall, in turn, contact the
Thermo-Dynamics sales representative for your area. By adhering to this protocol, Thermo-
Dynamics wishes to provide you with responsive and unparalleled service. We realize the impor-
tance that our product means to you and your family and our goal is to get your heater up and run-
ning as quickly as possible.

Thank you for purchasing the Thermo-Dynamics pool heater. Again, it is our intent to provide you
with a high quality trouble free product that will be part of your family for many years to come.
Please consider Thermo-Dynamics Boiler Company in the future for all of your home heating
needs.

Summary of Contents for THERMOTRON ITF

Page 1: ...ynamics R O U T E6 1 P O B O X3 2 5 S C H U Y L K I L L H A V E N P A1 7 9 7 2 5 7 0 3 8 5 0 7 3 1 F A X 5 7 0 3 8 5 5 3 0 4 www thermodynamicsboiler com Operation Maintenance and Installation Instructions Models OTF ITF ...

Page 2: ...ructions 2 Winterizing 3 Start Up and Operation 3 Piping Connection Diagrams 4 Assembly Diagrams 5 Trouble Shooting 6 Care and Maintenance 6 Pool Coil Diagram 7 Wiring Diagrams 8 Parts List 9 Specifications 10 Home Owner Information 11 Set Up and Service Records 12 Warranty Information 12 ...

Page 3: ...your appliance must be performed by a qualified heating technician You should utilize a qualified heat ing technician familiar with your installation to manage your heater and perform periodic mainte nance Proper care and maintenance of your pool heater will allow you to enjoy the benefits of your new purchase as well as extend its long useful life In the event that your serviceman encounters diff...

Page 4: ... flowrate may be set by comparing the temperature differ e n c eb e t w e e nt h e I n a n d O u t streams of the pool coil a Use full size piping and valve t o c o n n e c t t h e I n a n d O u t s t r e a m s of the pool coil b Allow the boiler to fire contin uously for a period of ten 10 to fif teen 15 minutes c With the bypass valve wide open take temperature readings for the coil d Note surfa...

Page 5: ...n burner power switch 9 Push the safety reset button on the primary control and release 10 Bleed the fuel unit on one pipe systems as soon as the burner motor starts To bleed attach a piece of 1 4 OD clear plastic tubing to the end of the bleed port Loosen same and purge oil of air for at least 15 sec onds after oil appears to be clear If oil stream does not become clear and free of air bubbles or...

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Page 8: ... a Clogged nozzle b Dirty fan air handling parts c Improper burner adjustment refer to B Equipment Adjustment 5 Cycling On Off a Differential between pool setting and high limit too close b High limit setting too low c Remote pool sensing bulb in outlet water piping instead of inlet water piping Section IV Care and Maintenance 1 Heat Exchanger The tubular portions of the heat exchanger should be c...

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Page 11: ...630 9 Air Tube Combination Pkg 510 801 675620 9 Air Tube Combination Pkg 901 1600 675640 10 Burner Flange Gasket 675170 11 Blank Air Band 510 801 675110 11 8 Hole Air Band 901 1600 675120 Cad Cell C 554 A 553024 Nozzle 2 50 x 80 Hollow 680246 Primary Control R7184B 553010 Coil Gasket 481000 Pool Controller L4031A 552035 SC 150 Coil 510 801 530060 Temperature and Altitude Gauge SC 200 Coil 901 1600...

Page 12: ...tors related to proper sizing of Pool Heaters We recommend you contact your installing dealer for help in determining the correct size for your particular application POOL HEATER SIZING CHART HEAT LOSS FROM POOL SURFACE BTUs PER HOUR Desired PoolTemperature F Surface Area of Pool Sq Ft 80 85 90 Approximate Gallons 500 137 000 Btu 155 000 Btu 200 000 Btu 20 000 600 166 000 Btu 185 000 Btu 240 000 B...

Page 13: ...y by a qualified service man If difficulty occurs the following should be observed before calling a service man a Check to be sure there is fuel in tank b Make sure power switch is turned on c Check to see if the desired pool setting is greater than the temperature of the pool WARNING EVEN THOUGH THE VENT CAP AREA IS APPROXIMATELY 40 INCHES ABOVE GROUND KEEP SMALL CHILDREN AWAY FROM YOUR POOL HEAT...

Page 14: ...wimming Pool Heater Warranty 5 Year Limited Swimming Pool Heaters boiler wet section are guaranteed for 5 years against defective material and work manship from the date of installation The indirect heat exchanger copper pool coil are guaranteed for 1 year against defective material and workmanship from the date of installation Controls and accessories made by others and attached to or furnished w...

Page 15: ...Part Number 595821 250 6 03 MIP 6426 ...

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