Thermo King Precedent C-600, Operator'S Manual

Page 1: ...gs and homes 2013 Ingersoll Rand Company Printed in U S A Precedent C 600 TK 55692 2 OP Rev 1 10 14 Operator s Manual Ingersoll Rand s Climate Solutions sector delivers energy ef cient HVACR solutions...

Page 2: ...Copyright 2013 Thermo King Corp Minneapolis MN USA Printed in USA PrecedentTM C 600 TK 55692 2 OP Rev 1 10 14...

Page 3: ...d personnel Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury Thermo King Corporation and its affiliates shall have no liabi...

Page 4: ...Locations 15 Condenser and Evaporator Fans 15 High Voltage Components 15 Do Not Use Ether Starting Aids 17 Unit Description 18 Unit Overview 18 Features and Options 19 Diesel Engine 20 ELC Extended Li...

Page 5: ...us 50 Both Numerical Setpoints and Named Products 50 Changing the Setpoint Numerical Setpoint 51 Changing the Setpoint Named Product 55 Changing the Setpoint Both Numerical Setpoint and Named Product...

Page 6: ...r Remote Control Panel Functionality 121 Rear Remote Control Action Set to Run 121 Rear Remote Control Action Set to STAND BY 122 Keypad 124 Display 125 Reading a Typical Remote Standard Display 126 R...

Page 7: ...1 Electrical Components 182 Electric Heater Strips 184 Electrical Standby Smart Power Units Only 184 Electric Motor and Overload Relay 184 Standby Power Cord Requirements 185 Electric Fuel Heater Opti...

Page 8: ...ments major and minor should be handled by a Thermo King dealer for four very important reasons They are equipped with the factory recommended tools to perform all service functions They have factory...

Page 9: ...repaired or replaced Any such part or component repaired or replaced under warranty is warranted for the warranty period During the term of this warranty Thermo King will provide through a Thermo King...

Page 10: ...ion related parts and components Fuel Injection System Intake Manifold Exhaust Manifold Miscellaneous hoses clamps connectors and sealing devices used in the above systems If failure of one of these p...

Page 11: ...ing is not responsible for resultant damages to an emission related part or component resulting from Any application or installation Thermo King deems improper as explained in this Operator s Manual o...

Page 12: ...ermanent damage if it comes in contact with your eyes WARNING Keep hands and loose clothing clear of fans and belts at all times when the unit is operating or when opening or closing compressor servic...

Page 13: ...standby power Voltages of this magnitude can be lethal Exercise extreme caution when working on the unit WARNING Improperly installed battery could result in a fire or explosion A Thermo King approve...

Page 14: ...diately flood it with running cold water for at least twenty minutes and get medical attention immediately CAUTION Always cover battery terminals to prevent them from making contact with metal compone...

Page 15: ...Oil Eyes Immediately flush eyes with large amounts of water for at least 15 minutes while holding the eyelids open Get prompt medical attention Skin Remove contaminated clothing Wash thoroughly with...

Page 16: ...ious components on the Precedent unit operate using 220 3 60 or 460 3 60 high voltage and are identified by warning nameplates examples in Figure 2 All high voltage wiring is identified by ORANGE cond...

Page 17: ...ge Distribution Box 6 Electric Standby Motor Power Receptacle SmartPower Option Figure 3 High Voltage Component Locations Front 1 2 3 4 5 6 7 Evaporator Motor 9 High Voltage Junction Box 8 High Voltag...

Page 18: ...Safety Precautions 17 Do Not Use Ether Starting Aids Figure 5 Do Not Use Ether Starting Aids Near Engine...

Page 19: ...porator extending through an opening in the front wall The units feature all new DDE Diesel Direct Electric architecture the quiet running Thermo King TK486V25 engine and the Thermo King X 430 recipro...

Page 20: ...Data Logger l CargoLink Sensor Kits m o CargoLink Wireless Sensors m o EMI 3000 l High Capacity Condenser Coil l Easy access door design l Composite Exterior Panels l Long Life Coolant Silicone Hoses...

Page 21: ...rt Power Units Belts transmit power to the AC generator water pump and alternator Figure 7 TK486V25 Engine Fresh Air Exchange m Anti Siphon Device m REB Wireless Communication Platform m TracKing Tele...

Page 22: ...lants NOTE The use of 50 50 pre mixed ELC is recommended to assure that de ionized water is being used If 100 full strength concentrate is used de ionized or distilled water is recommended instead of...

Page 23: ...e regular inspection in accordance with Thermo King s maintenance recommendations NOTE EMI 3000 oil filters and EMI 3000 air cleaners are NOT interchangeable with older style oil filters and air clean...

Page 24: ...ed to operate the unit The control panel is mounted on the face of the control box It is clearly visible through an opening in the lower roadside service door See Operating Instructions for more infor...

Page 25: ...attery charged When Continuous Mode is selected the unit starts automatically and runs continuously to maintain setpoint and provide constant airflow WARNING The unit can start at any time without war...

Page 26: ...ed CargoWatch also logs the setpoint Use a USB port to downloaded the CargoWatch data If optional temperature sensors are installed their readings are displayed as Datalogger Sensor 1 6 Temperature in...

Page 27: ...rmal operation The unit uses hot refrigerant to defrost the evaporator coil Hot refrigerant gas passes through the evaporator coil and melts the frost The water flows through collection drain tubes on...

Page 28: ...e right door handle to unlatch the doors and access the engine compartment Do not push the doors closed while holding the door latch handle open or the door will not close properly Figure 10 Door Latc...

Page 29: ...n the unit for that load at that particular trailer temperature This test does not determine if the unit contains a full charge or an overcharge of refrigerant Unit Protection Devices Coolant Level Sw...

Page 30: ...if the oil pressure drops below an acceptable level If it stays closed for a specified time the microprocessor shuts the unit down and records alarm code 19 Preheat Buzzer The preheat buzzer sounds w...

Page 31: ...specified fuse Fuse Size Function F1 5A 2A Power for REB F2 15A On Off Switch Circuit F3 40A Fuel Solenoid Starter Circuit F4 None 2A No Fuse All Bosch and Thermo King Alternators Note 1 2A Fuse All P...

Page 32: ...escription 31 Figure 13 SR 4 Controller 1 Control Box 4 PC Only USB Poet 2 HMI Control Panel 5 Flash Drive Only USB Port 3 Microprocessor On Off Switch Figure 12 Control Box With Service Door Open 2 1...

Page 33: ...viewing of the unit s mode Figure 14 Remote Status Display All LEDs Shown The remote status display indicates operating status as follows White Status LEDs Illuminate the T portion of the TK logo whe...

Page 34: ...perly Check the unit as soon as possible to correct the alarm condition Figure 16 Check Alarm White and Amber Status LEDs The two bottom LEDs in the T in white and the four bottom LEDs in the K in amb...

Page 35: ...10 only the two amber LEDs at the top and bottom of the fuel level indicator are illuminated to indicate the low fuel level The temperature display shows the box temperature except when the unit is in...

Page 36: ...dipstick is threaded all the way into the oil pan Do not overfill Engine Coolant The engine coolant must have antifreeze protection to 30 F 34 C Add coolant if Alarm Code 37 is active Check and add co...

Page 37: ...Check the interior and exterior of the cargo box for damage Any damage to the walls or insulation must be repaired Cargo Doors Make sure that the cargo doors and weather seals are in good condition T...

Page 38: ...quickly and accurately There is nothing complicated about learning to operate the SR 4 Controller but you will find that a few minutes studying the contents of this manual will be time well spent USB...

Page 39: ...and graphics The four keys on the left and right sides of the display are hard dedicated keys The four keys under the display are soft keys The function of soft keys change depending on the operation...

Page 40: ...le Sentry Icon in the upper right corner of the display If the Cycle Sentry icon is not present the unit is running in Continuous Mode USB The USB Icon in the upper left corner of the display will app...

Page 41: ...complete the display will be blank For more information see Turning the Unit On and Off later in this section Defrost Key Press this key to initiate a Manual Defrost cycle CYCLE SENTRY Used to select...

Page 42: ...art up If this occurs hold the ON Key down until the Thermo King logo appears NOTE With extremely cold ambient temperatures it may take up to 15 seconds for the display to appear on initial startup Fi...

Page 43: ...will return to the Flash Drive Menu or the Standard Display If a properly configured USB Flash Drive is connected to the USB Flash Drive connector this feature allows the operator to select the desir...

Page 44: ...r convenience The functions of these two soft keys on the Standard Display can be re assigned to any of the following functions using the Guarded Access Main Menu Configuration menu The GAUGES and SEN...

Page 45: ...ke for the heater to make the display visible on a cold startup It may take 10 15 seconds for the display to appear with extremely cold temperatures If a Language is Enabled If more than one language...

Page 46: ...Figure 31 The unit is ready to run Figure 31 Standard Display New Language If Log Alarms are Present Log Alarms are indicated for 60 seconds each time the unit is turned on This level of alarm serves...

Page 47: ...o the Standard Display immediately Figure 32 Log Alarms Active NOTE The Alarm Icon does not appear on startup with log alarms present When the unit is ready to run the Standard Display appears Figure...

Page 48: ...d Display is the default display that appears if no other display function is selected The Standard Display shows the box temperature and setpoint The box temperature is that measured by the controlli...

Page 49: ...ways available from the Maintenance Menu The TemperatureWatch Display The TemperatureWatch Display appears 2 minutes after the Standard Display appears so long as there is no key activity and no check...

Page 50: ...eratureWatch Display immediately after the defrost cycle is initiated or the operating mode is changed Changing The Setpoint The Setpoint is changed from the Standard Display If the TemperatureWatch d...

Page 51: ...d product A numerical setpoint range may be allowed for the specific named product Figure 39 Left Soft Key Labeled Product Both Numerical Setpoints and Named Products OptiSet Plus can allow the use of...

Page 52: ...m the setpoint change When the desired setpoint has been selected using the and or Keys press the YES Key to confirm and load the new setpoint If the setpoint is changed using the or Keys the change m...

Page 53: ...Standard Display The Standard Display will show the old setpoint The display then returns to the Standard Display showing the new setpoint Notice in Figure 45 that the arrow now points up to indicate...

Page 54: ...ot changed and the display returns to the Standard Display If the YES or NO Key is not pressed within 10 seconds of making a change with the or Key the setpoint is not changed and the display returns...

Page 55: ...TPOINT 35 F TO CHANGE ON OFF NO NEW SETPOINT WILL BE 40 F TO CHANGE OK YES NO NEW SETPOINT WILL BE 40 F TO CHANGE OK YES ON OFF ON OFF MENU 35 F 40 SET SENSORS GAUGES POINT 8 ON OFF NEW SETPOINT IS 40...

Page 56: ...uct Displayed The display briefly shows PRODUCT and then the setpoint display appears Figure 48 Figure 48 Setpoint Display The and Keys are used to change the Named Product until the desired product i...

Page 57: ...Alarm Code 127 Setpoint Not Entered is set to indicate that the product change was initiated but not completed Figure 50 Yes and No Keys After the YES Key has been pressed the display briefly shows P...

Page 58: ...the product change made with the or Key is not accepted the product is not changed and the display returns to the Standard Display If the YES or NO Key is not pressed within 10 seconds of making a ch...

Page 59: ...IT ARIZONA TO CHANGE ON OFF NO NEW PRODUCT WILL BE TO CHANGE OK YES POTATO LATE CROP ON OFF NO NEW PRODUCT WILL BE TO CHANGE OK YES POTATO LATE CROP ON OFF NEW NAMED PRODUCT IS POTATO LATE CROP ON OFF...

Page 60: ...and SETPOINT are displayed The NAMED PRODUCT NUMERIC SETPOINT prompt will appear as shown Figure 55 Figure 55 NAMED PRODUCT NUMERIC SETPOINT Prompt Press the NUMERIC Soft Key to proceed with Changing...

Page 61: ...ast key is pressed NOTE If the unit is equipped with optional Electric Standby there may be some additional prompts before the engine will start See STARTING THE ELECTRIC MOTOR on the following pages...

Page 62: ...cord Electric motor starting is automatic in both Continuous Mode and Cycle Sentry Mode The motor will start as required when the unit is turned on If any keys are being pressed on the HMI Control Pa...

Page 63: ...d If NO is selected then the unit will continue to operate in Diesel Mode If YES is selected then the display will briefly show the screen in Figure 60 Figure 60 YES Selected Electric Mode operation w...

Page 64: ...nit will not automatically switch to Diesel Mode This is primarily designed to prevent unauthorized diesel engine starts when the truck is indoors or on a ferry where engine operation is strictly proh...

Page 65: ...cally based on time or demand Manual defrost is also available Manual defrost is available if the unit is running and the evaporator coil temperature is less than or equal to 45 F 7 C NOTE If the Rail...

Page 66: ...rost cycle is about 25 complete Figure 65 Figure 65 Bar Indicator If conditions do not allow a defrost cycle the display shown in Figure 66 will briefly appear The display will then return to the Stan...

Page 67: ...g Instructions 66 Figure 67 Initiating a Manual Defrost Cycle ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 DEFROST STARTED ON OFF 35 MENU SET SENSORS GAUGES POINT ON OFF ON OFF DEFROST NOT AVAILABLE...

Page 68: ...Continuous Mode is selected the unit starts automatically and runs continuously to maintain setpoint and provide constant airflow IMPORTANT Cycle Sentry or Continuous Mode may not be selectable if Opt...

Page 69: ...Mode pressing the Cycle Sentry Continuous Key changes the mode from Cycle Sentry Mode to Continuous Mode The display confirms the change as shown in Figure 70 Figure 70 Continuous Mode The new mode i...

Page 70: ...e Sentry Icon Not Shown Continuous Mode Pressing the Cycle Sentry Continuous Key again allows the operator to change back to Cycle Sentry Mode operation IMPORTANT If the unit is in Cycle Sentry Null a...

Page 71: ...Continuous Mode ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF MENU 35 F 35 SET SENSORS GAUGES POINT 8 ON OFF PROGRAMMING CONT MODE PLEASE WAIT ON OFF NEW SYSTEM MODE IS CONTINUOUS ON OFF MENU...

Page 72: ...ll lock the current gauge on the display Figure 75 Figure 75 Gauge Display Locked The gauges and I O conditions available are shown on the next page Not all gauges or I O conditions may appear dependi...

Page 73: ...re Displays the unit suction pressure ETV units only ETV Position Displays the current position of the ETV valve ETV equipped units only Fresh Air Exchange Displays the current position of the optiona...

Page 74: ...rs Key The first sensor display will appear Press the NEXT and BACK Keys to scroll through the sensors Pressing the LOCK Key will lock the current sensor on the display Figure 77 Figure 77 Next Back L...

Page 75: ...e Displays the temperature of the evaporator coil sensor Ambient Air Temperature Displays the temperature of the ambient air sensor Spare 1 Temperature Displays the temperature of the spare 1 temperat...

Page 76: ...played Figure 79 To return to the Standard Display press the EXIT Key Figure 79 Pretrip Submenu Main Menu Choices Each of these Main Menu choices will be explained in following pages of this chapter P...

Page 77: ...use Start Sleep Mode If this feature enabled in Guarded Access Main Menu Configuration the operator can select and set Sleep Mode from the Mode Menu SmartPower Electric Standby Option The Diesel Elec...

Page 78: ...put Test Mode or Evacuation Mode Pretrip Test Sequence Pretrip tests proceed in the order shown below A Full Pretrip Test includes all tests A Running Pretrip Test is started with the engine or motor...

Page 79: ...results If running a Pretrip Test on a trailer loaded with sensitive cargo monitor the load temperature during the test as normal temperature control is suspended during pre trip operation Always perf...

Page 80: ...2 If the unit is not running a Full Pretrip Test will be initiated If the unit is running in either Diesel or Electric Mode a Running Pretrip Test will be performed Figure 82 Programming Trip Mode If...

Page 81: ...off This will generate Alarm Code 28 Pretrip Abort Other alarm codes may also be generated This is normal when the Pretrip Test is halted before completion When the non running tests are complete the...

Page 82: ...uld be diagnosed and corrected by a Thermo King service technician before the unit is released for service To return to the Main Menu press the EXIT Key To return to the Standard display press the EXI...

Page 83: ...TRIP LANGUAGE ALARMS GAUGES ON OFF PROGRAMMING PRETRIP MODE NO PRETRIP ALARM ACTIVE EXIT ON OFF HOUR METERS TEST 1 OF 26 SENSOR CHECK SENSORS GAUGES NON RUNNING PRETRIP ON OFF TEST 21 OF 26 COOL TEST...

Page 84: ...Logger Download the CargoWatch Data Logger Flashload Flash load Base Controller Software Flash load HMI Control Panel Software OptiSet Plus SEND Send OptiSet Plus files RETRIEVE Retrieve OptiSet Plus...

Page 85: ...r DOWN Key as required to choose the Flash Drive Menu When the Flash Drive Menu is shown press the SELECT Key to select the Flash Drive menu Figure 90 Figure 90 Flash Drive Menu Flash Drive If Connect...

Page 86: ...ay To return to the Standard Display immediately press the EXIT Soft Key Figure 92 Flash Drive Removed If the HELP Soft Key is pressed the display shown in Figure 93 will appear Figure 93 Help Soft Ke...

Page 87: ...the Guarded Access Menu this feature will not appear in the Main Menu IMPORTANT Exercise care when changing languages as once changed all HMI Control Panel displays will be in the new language Availab...

Page 88: ...ll briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language The display will then return to the Language Menu but will show the new language Espa ol Spanish is shown in Figure 97 Figure 97 Ne...

Page 89: ...ions 88 Figure 98 New Language Example Espa ol To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again See Figure 99 for an overview of the Languages s...

Page 90: ...35 SET SENSORS GAUGES POINT 8 ON OFF ON OFF MAIN MENU DOWN EXIT SELECT UP PRETRIP LANGUAGE ALARMS GAUGES NEW LANGUAGE WILL BE DEUTSCH YES NO USE TO CHANGE OK ON OFF ON OFF HAUPTMENU SPRACHE BEENDEN W...

Page 91: ...Menu will appear in the current language as shown below Press the or Keys to select the desired language When the desired language is shown press the SI YES Key to confirm the choice Figure 101 Figure...

Page 92: ...is running it will be indicated by all of the following Figure 104 The Alarm Icon will appear The display backlight and optional remote alarm light will flash on and off The display will switch from n...

Page 93: ...Mode operation If the unit is switched back to Electric Mode the alarm reverts to an Electric Mode shutdown alarm and prevents unit operation If the unit is configured for electric to diesel Auto Swi...

Page 94: ...intenance Menu Alarm Code 10 High Discharge Pressure Alarm Code 23 Cooling Cycle Fault Alarm Code 24 Heating Cycle Fault Alarm Code 32 Refrigeration Capacity Low Displaying and Clearing Alarm Codes Al...

Page 95: ...ry to view all alarms scroll down using the DOWN Key Figure 108 Figure 108 Down Key If the alarm situation has been resolved press the CLEAR Key to clear the alarm Figure 109 Figure 109 Clear Key 1 OF...

Page 96: ...l be shut down to prevent damage to the unit or the load If this occurs the Alarm Icon will appear the display and backlight will flash on and off Figure 111 Figure 111 Unit Shutdown The Alarm Menu di...

Page 97: ...Important Alarm Notes If an alarm will not clear it may still exist If the alarm is not corrected it will not clear or may be immediately set again If an alarm cannot be cleared from the Main menu th...

Page 98: ...x PRETRIP REMINDER 64 CHECK AMBIENT TEMP SENSOR ON OFF 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP REMINDER 64 CHECK AMBIENT TEMP SENSOR ON OFF 1 OF 2 ALARMS DOWN EXIT CLEAR HELP 5 64 x PRETRIP...

Page 99: ...press the MENU Key Figure 115 Figure 115 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Gauges Menu When the Gauges Menu is selected press the SELECT Key to choo...

Page 100: ...is is necessary if the SENSORS Soft Key on the Standard Display has been reassigned to a different function Displaying Sensors Sensors are displayed using the Sensors Menu From the Standard Display pr...

Page 101: ...turned off Also digital input 1 is turned on to be logged and digital inputs 2 through 4 are turned off Sensors and digital inputs can be turned on off and configured using the CargoWatch menu in Guar...

Page 102: ...atch Data Loggers To send a Start of Trip marker to the CargoWatch and ServiceWatch Data Loggers press the SELECT Key The display will briefly show START OF TRIP COMPLETE to confirm that a Start of Tr...

Page 103: ...Print Delivery Ticket Figure 124 Sample Delivery Ticket Pressing the DOWN Key allows the operator to print a Trip Ticket using a hand held printer Press the SELECT Key to print the ticket Figure 125...

Page 104: ...ON NUMBER TRAILER ID CONTROLLER TYPE TEMPERATURE UNITS DATALOGGER VERSION NUMBER START FINISH SENSORS SETPOINT xxxxxxxxxx A00021506190T3 xxxxxxxxxx B007 SR2 6512 FAHRENHEIT 05 30 08 09 50 08 05 30 08...

Page 105: ...s shown below are implemented Viewing Hourmeters Only Hourmeters that have been enabled in Guarded Access are shown from the Main Menu The Hourmeters can be viewed only Hourmeters are displayed using...

Page 106: ...turn to the Standard display press the EXIT Key again Hourmeter Names and Definitions Only configured hourmeters that have been enabled in the Viewable Hourmeter Setup Menu will be shown ON OFF HOURME...

Page 107: ...d from the Guarded Access Main Menu Configuration Menu Allows the optional Fresh Air Exchange door to be opened or closed if enabled from the Guarded Access Hardware Configuration Menu Total Run Remin...

Page 108: ...in Menu press the EXIT Key To return to the Standard display press the EXIT Key again Using the Change Mode Menu Mode changes are made using the Mode Menu From the Standard Display press the MENU Key...

Page 109: ...following pages may be available Turn Cycle Sentry On or Off Cycle Sentry Mode can be turned On or Off if Cycle Sentry Mode is allowed by OptiSet Plus If Cycle Sentry is turned off the unit runs in Co...

Page 110: ...e HMI Control Panel Select Temperature Units If this feature enabled in Guarded Access Main Menu Configuration the operator can select temperature units to be displayed as either degrees Fahrenheit or...

Page 111: ...en such as potatoes The Fresh Air Exchange feature is only available with setpoints above 32 F 0 C The feature is disabled with setpoints of 32 F 0 C and below This feature may not be available if Opt...

Page 112: ...enu Configuration the keypad can be locked to prevent unauthorized use If the keypad is locked only the On Key and Off Key function The keypad will remain locked even if the unit is turned off and bac...

Page 113: ...when the unit is not in use When the unit is Sleep Mode the display will show SLEEP and the current time To turn the feature on from the Change Mode menu choose Start Sleep Mode and press the SELECT...

Page 114: ...ing in Diesel Mode the ELECTRIC STANDBY selection will appear in the Main Menu If the unit is currently operating in Electric Mode the Diesel Mode selection will appear in the Main Menu Electric Mode...

Page 115: ...s the MENU Key Figure 141 Figure 141 Menu Key From the Main Menu choose Electric Standby and press the SELECT Soft Key Figure 142 Figure 142 Select Key If the unit has standby power available and is t...

Page 116: ...hing from Electric to Diesel If the unit is running in Electric Mode and the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set YES then the unit will automatically switch to Dies...

Page 117: ...Electric Mode these alarms again become Shutdown Alarms Adjust Brightness The brightness of the HMI Control Panel display can be adjusted to allow for changing ambient light conditions The choices av...

Page 118: ...ness is shown press the SELECT Soft Key to confirm the choice Figure 148 Figure 148 Select Key To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again...

Page 119: ...nnot be changed from the Main Menu Figure 151 Date and Time To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Clear All ECU Faults Pressing this...

Page 120: ...y press the MENU Key Figure 152 Figure 152 Menu key The Main Menu will appear Press the UP or DOWN Key as required to choose the Clear All ECU Faults Menu When the Clear All ECU Faults Menu is selecte...

Page 121: ...ll Engine Control Unit ECU Faults and associated Thermo King Faults will be cleared To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again ON OFF CLEA...

Page 122: ...etermined by the setting of the Rear Remote Control Action features in the Guarded Access Unit Configuration Menu The Rear Remote Control Action can be set to either RUN or STAND BY When the unit is t...

Page 123: ...ate a Pretrip Test Rear Remote Control Action Set to STAND BY If the Rear Remote Control Action is set to STAND BY pressing the Rear Remote Control Panel ON Key will power up the control system but th...

Page 124: ...Figure 156 Rear Remote Control Panel Display Figure 157 Unit Control Panel Display When the StAnd bY display is shown press the Select Key to show the Remote Standard Display When the remote standard...

Page 125: ...ip marker can also be sent to the data loggers Figure 159 Rear Remote Control Panel ON Key Turns the unit on as determined by the setting of Rear Remote Control Action OFF Key Turns the unit off Up Ar...

Page 126: ...Cool Icon This icon appears when the unit is cooling Heat Icon This icon appears when the unit is heating Modulation Icon This icon appears when the unit is in modulation Defrost Icon This icon appear...

Page 127: ...tpoint is 35 F The unit is cooling as shown by the icon at the upper left side of the display The unit is operating in Cycle Sentry mode as shown by the icon at the upper right side of the display Rem...

Page 128: ...r Key and Up and Down Arrow Keys are functional The unit can be started and run by pressing the unit Control Panel ON Key IMPORTANT To change the setpoint press the Select Key to show the Remote Stand...

Page 129: ...Display Changing the Setpoint The setpoint can be changed when the Remote Standard Display is shown 1 When the Remote Standard Display is shown press the Up or Down Arrow Keys to select the desired s...

Page 130: ...old setpoint in about 10 seconds if the Enter Key is not pressed Alarm Code 127 Setpoint Not Entered is set to indicate that the setpoint change was started but not completed Figure 166 Press Enter K...

Page 131: ...he display Figure 169 Press Enter Key 4 The display will then return to the Remote Standard Display Displaying the Discharge Air Temperature The discharge air temperature can be shown using the Select...

Page 132: ...most recent alarm code shown first If no alarm codes are present the display will show 00 Figure 171 Press Select Key Three Times 2 To clear a displayed alarm code press the Enter Key The display will...

Page 133: ...display Figure 174 Press Defrost Key 2 When the defrost prompt is shown press the Enter Key to start a manual defrost The display will briefly show LOAd dEF and then a defrost cycle will begin if cond...

Page 134: ...o Key The Start of Trip EnTEr SOt prompt will appear in the display Figure 177 Press TK Logo Key 2 When the Start of Trip prompt is shown press the Enter Key to send a Start of Trip marker to the Carg...

Page 135: ...rip Test is started a Running Pretrip Test will be performed 1 Clear any alarm codes as shown previously 2 Press the Pretrip Key The Pretrip EntEr PrE prompt will appear in the display Figure 179 Pres...

Page 136: ...splay will show PrE trP The Control Panel will show the Pretrip Test progress Figure 181 Pretrip Display 5 When the Pretrip Test is complete the display will show PASS CHEC or FAIL Pressing the Select...

Page 137: ...loose trailer skin and insulation Damaged walls air ducts floor channels or T flooring Clogged defrost drain tubes Blocked return air bulkhead 4 Verify that the setpoint temperature is correct for you...

Page 138: ...orrect load height trailers without chutes 2 Tight doors and gaskets 3 Good air circulation around load 4 Proper cargo temperature prior to loading 5 Interior exterior walls and insulation in good con...

Page 139: ...rform a final check of the load temperature If the load is above or below temperature make a final notation on the manifest 4 Close or supervise the closing of the cargo box doors Make sure they are s...

Page 140: ...ion every 30 minutes until the compartment temperature is within the desired temperature range Stop the unit if the compartment temperature is not within the desired temperature range on two consecuti...

Page 141: ...iquid is not showing in the receiver tank sight glass the refrigerant charge may be low A competent refrigeration technician is required to add refrigerant or repair the system Contact the nearest The...

Page 142: ...ulation may be due to improper loading of the cargo shifting of the load or fan belt slippage Correct as required Continue monitoring return air temperature until problem is corrected The unit did not...

Page 143: ...Contact your supervisor or a Thermo King dealer about clearing those alarms IMPORTANT Always record any Alarm Codes that occur in the order that they occur as well as any other pertinent information...

Page 144: ...igure 185 Alarm Display Prevent Alarms Prevent Alarms are also indicated by the Alarm Display as shown in Figure 185 The Alarm Menu must be used to view the existing alarms The unit may stop running a...

Page 145: ...tric Mode log alarm This allows the unit to run in Electric Mode without clearing the shutdown alarm that is preventing Diesel Mode operation If the unit is switched back to Diesel Mode the alarm agai...

Page 146: ...OK To Run An alarm condition exists but does not affect unit operation Corrective action can occur at a later date Check As Specified An alarm condition exists that could affect unit operation Follow...

Page 147: ...hermometer Report alarm at end of day X 3 Control Return Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X 4 Control Discharge Air Sensor Manually...

Page 148: ...ually monitor load temperature with independent thermometer Report alarm at end of day X 17 Engine Failed to Crank If unit is shut down repair immediately Otherwise report alarm at end of day X 18 Hig...

Page 149: ...onger able to operate and has been shut down Repair immediately X 24 Heating Cycle Fault The indicated zone is no longer able to operate and has been shut down Repair immediately X 25 Alternator Check...

Page 150: ...mediately Otherwise report alarm at end of day X 32 Refrigeration Capacity Low The indicated zone is no longer able to operate and has been shut down Repair immediately X 33 Check Engine RPM Report al...

Page 151: ...it is shutdown repair immediately Otherwise report alarm at end of day X 40 High Speed Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 41 Check Engine Coolant Tem...

Page 152: ...port alarm at end of the day Cargo may be restricting air flow check load X 48 Check Belts Clutch If unit is shutdown repair immediately Otherwise report alarm at end of day X 50 Reset Clock Report al...

Page 153: ...Battery Voltage If unit is shutdown repair immediately Otherwise report alarm at end of day X 62 Ammeter Out of Calibration If unit is shutdown repair immediately Otherwise report alarm at end of day...

Page 154: ...er Fault Report alarm at end of day X 70 Hourmeter Failure Report alarm at end of day X 74 Controller Reset to Defaults Report alarm at end of day X 79 Internal Data Logger Overflow Report alarm at en...

Page 155: ...Throttling Valve Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 90 Electric Overload If unit is shutdown repair immediately Otherwise report alarm at end of day...

Page 156: ...ly Otherwise report alarm at end of day X 105 Receiver Tank Pressure Solenoid Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 106 Purge Valve Circuit If unit is s...

Page 157: ...ise report alarm at end of day X 113 Electric Heat Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 114 Multiple Alarms Cannot Run If unit is shutdown repair immed...

Page 158: ...ic Relay Circuit If unit is shutdown repair immediately Otherwise report at end of day X 127 Setpoint Not Entered Be sure the setpoint is set to the required temperature X 128 Engine Run Time Maintena...

Page 159: ...r 2 Report alarm at end of day X 134 Controller Power On Hours Report alarm at end of day X 141 Autoswitch Diesel to Electric Disabled Report alarm at end of the day X 143 Remote Zone Drain Hose Heate...

Page 160: ...X 148 Autoswitch Electric to Diesel Disabled Report alarm at end of the day X 150 Out of Range Low Manually monitor load temperature Report alarm at end of the day X 151 Out of Range High Manually mon...

Page 161: ...t down repair immediately Otherwise report alarm at end of the day X 203 Display Return Air Sensor Manually monitor load temperature with independent thermometer Report alarm at end of day X 204 Displ...

Page 162: ...of day X 500 Host Evaporator Fan Low Speed If unit is shutdown repair immediately Otherwise report alarm at end of day X 501 Host Evaporator Fan High Speed If unit is shutdown repair immediately Other...

Page 163: ...Speed Circuit If unit is shutdown repair immediately Otherwise report alarm at end of day X 507 Digital Scroll Output Circuit If unit is shutdown repair immediately Otherwise report alarm at end of d...

Page 164: ...day X 513 Low Compressor Suction Ratio If unit is shutdown repair immediately Otherwise report alarm at end of day X 514 Minimum ETV Discharge Superheat Temperature If unit is shutdown repair immediat...

Page 165: ...of day X 519 Check Battery Charger Input Power If unit is shutdown repair immediately Otherwise report alarm at end of day X 520 Check Battery Charger Output Power If unit is shutdown repair immediate...

Page 166: ...nerator Frequency Range Fault If unit is shutdown repair immediately Otherwise report alarm at end of day X 526 Generator Operational Limit Output Current If unit is shutdown repair immediately Otherw...

Page 167: ...ink Degraded If unit is shutdown repair immediately Otherwise report alarm at end of day X 539 Engine J1939 CAN Datalink Failed If unit is shutdown repair immediately Otherwise report alarm at end of...

Page 168: ...Coolant Temperature Sensor Report alarm at end of the day X 605 Check Fresh Air Temperature Sensor Report alarm at end of the day X 606 Reserved X 607 Check Fuel Temperature Sensor Report alarm at en...

Page 169: ...diately Otherwise report alarm at end of the day X 613 Check Injector s Report alarm at end of the day X 614 Check High Pressure Fuel Pump If unit is shut down repair immediately Otherwise report alar...

Page 170: ...arm at end of the day X 619 ECU Main Relay Fault Report alarm at end of the day X 620 Reserved 621 Reserved 622 Reserved 623 TRU CAN Message Timeout Report alarm at end of the day X 624 Check Intake A...

Page 171: ...emperature Sensor Report alarm at end of the day X 699 Unknown ECU Fault If unit is shut down repair immediately Otherwise report alarm at end of the day X Table of Alarm Codes NOTE Not all alarm code...

Page 172: ...located to the right of the engine 3 Check the discharged battery to make sure it is not damaged or frozen Do not jump start a damaged or frozen battery Check the vent caps to make sure they are tigh...

Page 173: ...Use a flashlight A flame or a spark can ignite the gas in the battery and cause it to explode 1 Positive Terminal on Unit Battery 2 Positive Terminal on Good Battery 3 Negative Terminal on Good Batte...

Page 174: ...jump start the unit start the vehicle and let it run for a few minutes This will help charge the discharged battery 11 Turn the unit on and let it start automatically or start it manually If the unit...

Page 175: ...Unit Engine 2 Negative Terminal on Good Battery 3 Positive Terminal on Good Battery 4 Positive Terminal on Unit Battery Figure 188 Sequence for Disconnecting Jumper Cables 4 Unit Discharged 12 Volt Ba...

Page 176: ...er 1 3 4 2 Direction of Rotation Counterclockwise viewed from flywheel end Fuel Type No 2 diesel fuel under normal conditions No 1 diesel fuel is acceptable cold weather fuel Oil Capacity 12 quarts 11...

Page 177: ...tic Below 22 F 30 C SAE 0W 30 Synthetic Engine rpm Low Speed Operation High Speed Operation 1450 25 rpm 2200 25 rpm Engine Oil Pressure 18 psig 127 kPa minimum in low speed 45 to 57 psig 310 to 390 kP...

Page 178: ...lla Saturn General Motors Dex Cool Caterpillar ELC Detroit Diesel POWERCOOL Plus CAUTION Do not add GREEN or BLUE GREEN conventional coolant to cooling systems using RED Extended Life Coolant except i...

Page 179: ...enerator alternator and water pump Engine Continued Belt Tension Belt New Belt Field Reset AC Generator and Alternator Belt Standard Units 37 or 65 Amp Alternator 120 Amp Alternator 106 Hz 111 lbs 121...

Page 180: ...Hz 75 lbs 187 Hz 56 lbs Belt Tension Refrigeration System Compressor Thermo King X430LSC5 Refrigerant Charge Type 14 5 lb 6 6 kg R404A Compressor Oil Charge 4 3 qt 4 1 liters Compressor Oil Type Polyo...

Page 181: ...essor is removed from the unit oil level should be noted or the oil removed from the compressor should be measured so that the same amount of oil can be added before placing the replacement compressor...

Page 182: ...tor at engine low speed 345 Vac from AC generator at engine high speed Battery One group C31 12 volt 950 CCA recommended for operation below 15 F 26 C Fuses See Fuses on page 29 Battery Charging 12 vo...

Page 183: ...Pull in Coil Hold in Coil 35 to 45 0 5 0 2 to 0 3 24 to 29 High Speed Throttle Solenoid 2 9 4 3 Air Heater 89 0 14 Pilot Solenoid 0 7 17 0 Electronic Throttling Valve Coil A Red EVA and Blue EVB Wires...

Page 184: ...eed Low Speed Current Draw at Low Engine Speed 1 20 hp 0 90 kW 1 75 hp 1 31 kW 1700 rpm at low engine speed 1450 rpm 1800 rpm at high engine speed 2200 rpm 1180 rpm at low engine speed 1450 rpm 3 8 am...

Page 185: ...ndby input voltage of 460 Vac Electric Motor and Overload Relay Voltage Phase Frequency Horsepower Kilowatts rpm Full Load amps Overload Relay Setting amps 230 3 60 12 0 9 0 1760 31 2 34 460 3 60 12 0...

Page 186: ...Power Cable 25 to 50 foot length 12 HP Motor 230 3 60 6 AWG Power Cable 75 foot length 12 HP Motor 460 3 60 10 AWG Power Cable up to 75 foot length 19 HP Motor 460 3 60 8 AWG Power Cable up to 75 foo...

Page 187: ...rranty are available on request Please reference document TK 50046 for the Thermo King Trailer Unit Warranty See the EPA Emission Control System Warranty Statement chapter earlier in this manual for t...

Page 188: ...ternator charge rate and will keep the unit running until the battery is adequately charged box temperature The temperature within a temperature controlled compartment Btu british thermal unit The qua...

Page 189: ...and in inches of mercury Kg cm2 to measure vacuum compressor The refrigeration component that compresses refrigerant vapor and creates refrigerant flow condenser An arrangement of tubing in which the...

Page 190: ...r The part of the refrigeration system that absorbs heat during the cooling cycle F See Fahrenheit Fahrenheit A unit of temperature measurement used in the United States Abbreviated F freeze up 1 Fail...

Page 191: ...he refrigeration system For example a compressor is under a heavy heat load when expected to cool a very warm box LPCO Low Pressure Cut Out Switch A pressure operated switch that opens to stop unit op...

Page 192: ...d or third compartment of a multi temperature truck or trailer unit return air bulkhead A structure metal or plastic mounted in the front of a trailer and designed to prevent restriction of return air...

Page 193: ...hat reverses direction at regularly recurring intervals Vdc volts direct current An electric current that flows in one direction only and is constant in value volts The basic measuring unit of electri...

Page 194: ...hese Items Microprocessor Run Pretrip Test Engine Check fuel supply Check engine oil level Inspect belts for condition and proper tension Check engine oil pressure hot on high speed should display OK...

Page 195: ...letin T T 171 Check engine mounts for wear Replace EMI 3000 air cleaner element at 3 000 hours or two years whichever occurs first Replace fuel filter water separator Change engine oil and oil filter...

Page 196: ...00 hours Units equipped with ELC have an ELC nameplate on the expansion tank Electrical Inspect battery terminals and electrolyte level Inspect wire harness for damaged wires or connections Inspect AC...

Page 197: ...compressor efficiency and pump down refrigeration system Empty oil collection container mounted on compressor Replace dehydrator and check discharge and suction pressure every two 2 years Pretrip Ever...

Page 198: ...bulkheads Inspect idlers for bearing wear noise Clean entire unit including condenser and evaporator coils and defrost drains Check all unit and fuel tank mounting bolts brackets lines hoses etc Pret...

Page 199: ...orator fan housing and on the roadside of the evaporator Engine See the engine identification plate located on the engine valve cover Compressor Stamped between the cylinders on the front end above th...

Page 200: ...Serial Number Locations 199 Figure 190 Engine Serial Number Location Figure 191 Unit Serial Number Plate Locations...

Page 201: ...Serial Number Locations 200 1 Unit Serial Number 2 Bill of Material Number 3 Unit Model 4 Unit ID Figure 192 Unit Serial Number Plate ARA793 1 2 3 4...

Page 202: ...ing dealer to reach a dealer without success then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering service at the factory will assist you in reaching a dealer to get the help y...

Page 203: ...into the atmosphere We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere In addition service personnel must be aware of Federal regulations...

Page 204: ...203 CALIFORNIA Proposition 65 Warning Diesel exhaust is a chemical known to the State of California to cause cancer...

Page 205: ...data logging 25 defrost 26 defrost drain inspection 36 Defrost key 39 40 48 83 door inspection 36 E ELC extended life coolant 21 electrical components specifications 182 electrical control system spec...

Page 206: ...I introduction 7 J jump starting 171 L loading procedures enroute inspections 139 post loading inspection 138 pre loading inspection 136 low oil level switch 29 low oil pressure switch 29 M maintenan...

Page 207: ...1 automatic start stop operation 12 electrical hazards 12 first aid for refrigerant 14 first aid for refrigerant oil 14 general safety practices 11 refrigerant 12 refrigerant oil 14 Serial Number Loca...