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All installations and services must be performed by qualified service personnel.

 

 

20

 

B. GENERAL GUIDELINES TO TROUBLESHOOTING GE ECM – DRIVEN SYSTEMS 
 

:

  Disconnect power from unit before removing or replacing connectors, or servicing 

motor.  Wait at least 5 minutes after disconnecting power before opening motor. 

 

SYMPTOM 

CAUSE/PROCEDURE 

Motor rocks slightly when starting 

 

This is normal start-up for ECM 

Motor won’t start

 

 

No movement 

 

 

Check power at motor 

 

Check low voltage (24 VAC R to C) at motor 

 

Check low voltage connections 
(G,PWM,W,R,C,) at motor 

 

Check for unseated pins in connectors on 
motor harness 

 

Test with a temporary jumper between R – G 

 

Check motor for tight shaft 

 

Perform motor/control replacement check 

 

Run 

Moisture Check

 

 

Motor rocks, but won’t start 

 

Check for loose or compliant motor mount 

 

Make sure blower wheel is tight on shaft 

 

Perform motor/control replacement check 

Motor oscillates up & down while being 
tested off of blower 

 

It is normal for motor to oscillate with no load 
on shaft. 

Motor starts, but runs erratically 

 

Varies up and down or intermittent

 

 

 

Check line voltage for variation or “sag” 

 

Check low voltage connections 
(G,PWM,W,R,C,) at motor, unseated pins in 
motor harness connectors 

 

Check “Bk” for erratic CFM command (in 
variable speed applications) 

 

Check-out system controls – T’stat? 

 

Perform Moisture Check 

 

“Hunts” or “puffs” at high CFM (speed) 

 

Does removing panel or filter reduce 
“puffing”? 

  Reduce restriction 

  Reduce max airflow 

 

Stays at low CFM despite system call for 
cool or heat CFM 

 

Check low voltage (T’stat) wires and 
connections 

 

Verify fan is not in delay mode – wait until 
delay complete 

 

“R” missing/not connected at motor 

 

Perform motor/control replacement check 

 

Stays at high CFM 

 

“R” missing/not connected at motor 

 

Is fan in delay mode? – wait until delay time 
complete 

 

Perform motor/control replacement check 

 

Blower won’t shut off 

 

Current leakage from controls into G,Y or 
W?  Check for Triac switched t’stat or solid 
state relay 

 
 
 
 
 
 

Summary of Contents for OD6F/RA072DV5

Page 1: ...SOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER REFER...

Page 2: ......

Page 3: ...BEGINNING PAGE I BLOWER CONTROLLER INFORMATION 2 A TERMINAL DEFINITIONS FIELD WIRING 2 B WIRING SWITCHES 3 C INPUTS 6 D OUTPUTS 6 E OPERATING MODES 7 F CFM TABLES 9 II ECM TROUBLESHOOTING 19 A DIAGNOS...

Page 4: ......

Page 5: ...Thermostat call for heat R 24 VAC to thermostat G Thermostat call for fan Y Thermostat call for cool DEHUM Humidistat call for dehumidification TXV systems ONLY Thermostat Humidistat connections for...

Page 6: ...services must be performed by qualified service personnel 3 B WIRING SWITCHES TURN OFF THE ELECTRICAL POWER to the furnace before attempting to disconnect blower wiring OH6 OH8 OD6 OL6 Single Stage F...

Page 7: ...All installations and services must be performed by qualified service personnel 4 OH6 OD6 OL6 2 STAGE Figure 2 Blower Wiring...

Page 8: ...All installations and services must be performed by qualified service personnel 5 Figure 3 Board Layout with Switches...

Page 9: ...R This input has an indicator LED that will light when the control receives a call for cooling Refer to the Cool Mode section for the control operation Thermostat call for dehumidification DEHUM 24 V...

Page 10: ...received or limit switch opens Fan Mode A call for fan G is received from the thermostat If no other mode is calling for blower operation the control will choose a Low speed value from the position o...

Page 11: ...ard zero Table 1 ON and OFF Blower Delay Time Switch Settings Motor Blower Speed Three blower speed outputs are provided A G call for fan will provide the Low speed only A W heat call will provide the...

Page 12: ...their respective air flow rates for the ECM blower motor To change air flow rates from that of the shipped settings use the respective SW1 dipswitch on the furnace s integrated control board see Figu...

Page 13: ...1 Switch Settings Clg Tonage Cool Continuous 0 2 0 5 6 OFF 5 OFF 4 OFF 2 799 500 1 2 109 2 1 186 6 OFF 5 OFF 4 ON 2 5 1017 508 1 8 160 2 5 230 6 OFF 5 ON 4 OFF 3 1210 605 2 4 220 3 3 308 6 OFF 5 ON 4...

Page 14: ...3 OFF 2 ON 1 OFF 883 706 79 883 75 706 94 883 94 3 OFF 2 ON 1 ON 968 744 72 968 69 774 86 968 86 3 ON 2 OFF 1 OFF 1054 843 66 1054 63 843 79 1054 79 3 ON 2 OFF 1 ON 1153 922 60 1153 58 922 72 1153 72...

Page 15: ...e F0 02 05 3 OFF 2 OFF 1 OFF 1202 78o 1 6 146 2 5 233 3 OFF 2 OFF 1 ON 1315 71o 84o 1 9 174 2 7 252 3 OFF 2 ON 1 OFF 1429 65o 77o 2 3 206 3 2 294 3 OFF 2 ON 1 ON 1565 60o 70o 78o 2 6 242 3 6 337 Facto...

Page 16: ...00 500 557 1 0 89 1 8 161 6 OFF 5 OFF 4 ON 2 5 1018 509 703 1 4 121 2 1 192 6 OFF 5 ON 4 OFF 3 1212 606 848 1 8 159 2 6 231 6 OFF 5 ON 4 ON 3 5 1406 703 994 2 3 203 3 1 290 Factory SW1 Switch Settings...

Page 17: ...l SW 1 Switch Settings Heating CFM Aprox Rise F 0 Aprox Rise F 0 Aprox Rise F 0 0 2 0 5 3 OFF 2 OFF 1 OFF 755 73 1 3 114 1 9 173 3 OFF 2 OFF 1 ON 826 66 80 1 4 121 2 1 191 3 OFF 2 ON 1 OFF 898 61 74 1...

Page 18: ...Air Flow Static Pressure Amps Watts Fan Control SW 1 Switch Settings Clg Tonage Cool Continous 0 2 0 5 6 OFF 5 OFF 4 OFF 2 799 500 1 3 115 2 0 185 6 OFF 5 OFF 4 ON 2 5 1017 508 1 8 168 2 5 234 6 OFF 5...

Page 19: ...898 92 3 OFF 2 ON 1 ON 983 786 64 983 67 786 84 983 84 3 ON 2 OFF 1 OFF 1068 854 59 1068 62 854 77 1068 77 3 ON 2 OFF 1 ON 1168 934 54 1168 57 934 71 1168 71 Factory SW1 Switch Settings 3 ON 2 ON 1 O...

Page 20: ...1 Switch Settings Heating CFM Aprox Rise F 0 Aprox Rise F 0 Aprox Rise F 0 0 2 0 5 3 OFF 2 OFF 1 OFF 755 73 o 1 1 93 1 7 154 3 OFF 2 OFF 1 ON 826 66 o 80 o 1 2 105 1 9 168 3 OFF 2 ON 1 OFF 898 61 o 74...

Page 21: ...essure in W C Fan Control SW 1 Sw itch Setting Clg Tonnage Cool Continuous 0 2 0 5 6 OFF 5 OFF 4 OFF 2 799 500 1 2 100 1 9 162 6 OFF 5 OFF 4 ON 2 5 1017 508 1 8 155 2 5 223 6 OFF 5 ON 4 OFF 3 1210 605...

Page 22: ...are driven by the Y W G and DEHUM inputs and are located directly below those inputs They will light to indicate the presence of these signals The red Board Status LED has two functions 1 It will lig...

Page 23: ...nt check Motor oscillates up down while being tested off of blower It is normal for motor to oscillate with no load on shaft Motor starts but runs erratically Varies up and down or intermittent Check...

Page 24: ...Install drip loops Locate connectors above 7 and 4 o clock positions Use authorized motor and control model s for replacement Replace one motor or control model with another unless an authorized repla...

Page 25: ...All installations and services must be performed by qualified service personnel 22 T stat in bad location Figure 4 ECM pin connectors...

Page 26: ...RNESS TO MOTOR IF CONNECTIONS ARE GOOD AND MOTOR STILL DOES NOT RUN REPLACE MOTOR THIS GUIDE SHOULD BE USED IN THE CASE OF A STOPPED OR MANFUNCTIONED ECM BLOWER MOTOR THE FOLLOWING SHOULD HELP ESTABLI...

Page 27: ...THE INSTRUCTIONS IN THE BOXES CHECK 24V SUPPLY TO INTEGRATED CONTROL IS THERE 24V ACROSS R B C ON THE INTEGRATED CONTROL REPLACE INTEGRATED CONTROL CHECK CONNECTIONS AND WIRES AT INTEGRATED CONTROL IF...

Page 28: ...Status LED Off 1 HEAT mode On 2 BLOWER HEAT 3 Status LED Flashes 1 COOL mode On 2 Blower On Delay Started 3 Condenser On 4 Status LED On continuous 1 FAN mode On 2 BLOWER LOW 3 Status LED On continuo...

Page 29: ...Fire Connect 2 Stage T stat to both W1 and W2 Single Stage T stat W2 Connect single stage T stat to W2 only BLOWER Speeds HEAT The Heating Blower speed selected by positions 1 2 3 of SW1 CFM tables on...

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