Thermo Scientific ThermoFlex10000, Installation, Operation And Maintenance Manual

Page 1: ...U00933 Rev 11 03 2017 Visit our Web site at http www thermofisher com tc Product Service Information Applications Notes SDS Forms e mail Voice Info 800 258 0830 Multilingual Quick Start Guides Multil...

Page 2: ......

Page 3: ...Rev 11 03 2017 Visit our Web site at http www thermofisher com tc Product Service Information Applications Notes SDS Forms e mail Voice Info 800 258 0830 Multilingual Quick Start Guides Multilingual E...

Page 4: ...service tc us thermofisher com Dieselstrasse 4 D 76227 Karlsruhe Germany Tel 49 0 721 4094 444 Fax 49 0 721 4094 300 info tc de thermofisher com Building 6 No 27 Xin Jinqiao Rd Shanghai 201206 Tel 86...

Page 5: ...Hard Wire Installation 3 9 Plumbing Requirements 3 10 Process Fluid Requirements 3 13 Compatibility with Approved Fluids 3 14 Additional Fluid Information 3 16 Process Water Quality and Standards 3 1...

Page 6: ...6 4 Chiller Surface 6 5 Hoses 6 5 DI Filter Optional 6 6 Diagnostic Loop 6 7 Testing the Alarm Features 6 8 Section 7 Troubleshooting 7 1 Operational Error Codes 7 1 Checklist 7 10 Verifying Adjusting...

Page 7: ...Z transducers See Steps 1 and 2 Circuit Protector See Step 7 Power Inlet for chillers not hard wired See Step 6 Process Inlet See Steps 1 and 2 Facility Inlet See Steps 1 and 3 Facility Outlet See Ste...

Page 8: ...sired use to change the scale to F v Press to sequence to the next display v Do the same for Flow and Pressure scales v Press v The display will flash between u id and 1 v If desired use to change the...

Page 9: ...H HW GX FRQWU OHXU 9RLU O pWDSH QWRQQRLU LQWpJUp 9RLU O pWDSH Indicateur des niveaux 9RLU O pWDSH Figure A Bouchon du r servoir 9RLU O pWDSH vacuation de traitement 9RLU OHV pWDSHV HW vacuation de tra...

Page 10: ...quide Plage 3 C 42 C R glage d usine par d faut 42 C SSX H VXU DI FKDJH FOLJQRWH HQ DOWHUQDQW Units unit s HW C X EHVRLQ XWLOLVH SRXU SDVVHU j XQ DI FKDJH HQ SSX H VXU SRXU SDVVHU j O DI FKDJH VXLYDQW...

Page 11: ...WW Abbildung A HKlOWHUNDSSH 6LHKH 6FKULWW 3UR HVVDXVODVV 6LHKH 6FKULWWH XQG 3UR HVVDXVODVV 7KHUPR OH K hlger te mit 9HUGUlQJHUSXPSHQ XQG XUFK XVV 0HVVXPIRUPHUQ 6LHKH 6FKULWWH XQG Schutzschalter 6LHKH...

Page 12: ...Dr cken Sie Die Anzeige blinkt und zeigt abwechselnd UnitS und C an Falls erforderlich dr cken Sie um die Skala auf F umzuschalten Dr cken Sie um zur n chsten Anzeige zu wechseln Wiederholen Sie den...

Page 13: ...igeratori ThermoFlex900 5000 con pompe volumetriche e WUDVGXWWRUL GL XVVR vedere i passi 1 e 2 Protezione di circuito YHGHUH LO SDVVR Ingresso di corrente per refrigeratori non cablati vedere il passo...

Page 14: ...erato utilizzare SHU PRGL FDUH OD VFDOD LQ x Premere per passare al display successivo x IIHWWXDUH OD VWHVVD RSHUD LRQH SHU OH VFDOH GL XVVR H SUHVVLRQH x Premere x Il display lampegger tra u id e 1 x...

Page 15: ...5 Figura A Tap n del dep sito Consulte el paso 4 Salida del proceso RQVXOWH ORV SDVRV Salida del proceso enfriadores 7KHUPR OH FRQ ERPEDV 3 WUDQVGXFWRUHV GH XMR RQVXOWH ORV SDVRV Protector del circuit...

Page 16: ...minado de f brica 42 C x Pulse x La pantalla parpadear alternando entre UnitS y C x Si lo desea utilice para cambiar la escala a F x Pulse para pasar a la siguiente pantalla x Realice la misma acci n...

Page 17: ...RU LHQLQJ YDQ XZ locatie of andere vloeistofbronnen onder druk Als uw unit is uitgerust met een PD pomp zorg er dan voor dat de leidingen en aansluitingen van uw toepassing geschikt zijn voor minimaal...

Page 18: ...isplay zal knipperen tussen UnitS en C Gebruik indien gewenst om de schaal in F te veranderen Druk op g om naar het volgende display te gaan Doe hetzelfde voor de schalen voor Flow en druk Druk op Het...

Page 19: ...mo Fisher Scientific s compliance with these Directives isavailable at www thermofisher com WEEERoHS After sale Support Thermo Fisher Scientific iscommitted tocustomer service both during and after th...

Page 20: ...fore the chiller is operated See Section 3 Retain all cartons and packing material until the chiller is operated and found to be in good condition If it shows external or internal damage contact the t...

Page 21: ...erous voltage within the chiller s enclosure The voltage magnitude is significant enough to constitute a risk of electrical shock This label indicates read the manual Performance of installation opera...

Page 22: ...3 Do not use automotive antifreeze Commercial antifreeze contains silicates that can damage the pump seals Use of automotive antifreeze will void the manufacturer s warranty Many refrigerants which m...

Page 23: ...chte Ger te Verwenden Sie niemals entz ndbare oder korrosive Fl ssigkeiten Benutzen Sie nur zugelassene Fl ssigkeiten die in diesem Handbuch aufgelistet sind Entnehmen Sie vor der Verwendung einer zug...

Page 24: ...hler von Thermo Scientific sind so konstruiert dass sie einen kontinuierlichen Zulauf der Fl ssigkeit bei konstanter Temperatur und Durchflussrate erm glicht Der K hler besteht aus einem luft und wass...

Page 25: ...placer Ne faites jamais fonctionner un quipement endommag ou qui fuit N utilisez jamais des liquides inflammables ou corrorifs Utilisez uniquement les liquides approuv s cit s dans le manuel Avant d u...

Page 26: ...eint avant de d poser la grille avant Utilisation pr vue des refroidisseurs recirculation Les refroidisseurs recirculation de Thermo Scientific sont con us pour fournir du liquide en continu une temp...

Page 27: ...anual Antes de utilizar un fluido o realizar tareas de mantenimiento donde es probable que se entre en contacto con el fluido en cuesti n consulte la hoja de datos de seguridad SDS m s reciente del fa...

Page 28: ...igeradores constan de un sistema de refrigeraci n enfriado por aire o por agua un intercambiador de calor una bomba de recirculaci n un dep sito de fluido para procesos y un controlador de microproces...

Page 29: ...funcionamento equipamento danificado ou em vazamento Nunca utilize fluidos inflam veis ou corrosivos Utilize apenas os fluidos aprovados listados no manual Antes de utilizar qualquer fluido ou efectua...

Page 30: ...grelha frontal Utiliza o Prevista Refrigeradores de Recircula o Os refrigeradores de recircula o Thermo Scientific s o concebidos para facultar um fornecimento cont nuo de fluido a um fluxo e tempera...

Page 31: ...it beschadigde of lekkende apparatuur Gebruik nooit ontvlambare of corrosieve vloeistoffen Maak alleen gebruik van de goedgekeurde vloeistoffen in de handleiding Raadpleeg vooraleer een vloeistof te g...

Page 32: ...eschakeld vooraleer de rooster vooraan wordt verwijderd Bedoeld gebruik recirculatiekoelers De recirculatiekoelers van Thermo Scientific zijn ontworpen om een continue toevoer van vloeistoffen te voor...

Page 33: ...ture danneggiate o con perdite Non utilizzare mai fluidi infiammabili o corrosivi Utilizzare esclusivamente i fluidi certificati elencati nel manuale Prima di utilizzare fluidi o eseguire operazioni d...

Page 34: ...anteriore Destinazione d uso chiller a ricircolazione I chiller a ricircolazione Thermo Scientific sono progettati per fornire un alimentazione continua di fluido a temperatura e portata costanti Il c...

Page 35: ...DANGER WARNING CAUTION I II III NEC SDS MSDS SDS 25 60 80 ThermoFlex ThermoFlex900 5000 P1 P2 185 psi ThermoFlex7500 24000 50 50 EG 50 50 PG 10 C EG PG pH DI EG PG DI SDS 4 0 gpm 15 1 lpm BG...

Page 36: ...ThermoFlex900 5000 Thermo Scientific...

Page 37: ...P ed st hov n m za zen v dy vypn te a odpojte ho od p vodu nap jen Servis a opravy p enechejte kvalifikovan m servisn m technik m Skladujte za zen p i teplot ch 25 C a 60 C v obalu a p i relativn vlhk...

Page 38: ...roprocesorem Chladi e jsou navr eny pro nep etr it provoz a pou v n ve vnit n ch prostor ch v souladu se v emi postupy a po adavky uveden mi v jejich n vodech k obsluze Instalace recirkula n chladi e...

Page 39: ...eferere til producentens mest aktuelle amk sikkerhedsdatablad SDS og EUs sikkerhedsdatablad for yderligere oplysninger Sluk altid udstyret og afbryd det fra dets str mforsyning f r det flyttes Henvis...

Page 40: ...esystem varmeveksler recirkuleringspumpe procesv skereservoir og en mikroprocessor controller Nedk lere er designet til l bende drift og til indend rs brug i henhold til alle procedurerne og kravene f...

Page 41: ...DANGER WARNING CAUTION I II III SDS MSDS SDS EC 25 C 60 C 80 ThermoFlex ThermoFlex900 5000 P1 P2 185 psi ThermoFlex7500 24000 50 50 EG 50 50 PG 10 C EG PG pH pH DI EG PG EL...

Page 42: ...DI SDS 4 0 gpm 15 1 lpm ThermoFlex900 5000 Thermo Scientific...

Page 43: ...mat ohutuskaarti SDS MSDS EL ohutuskaart Enne seadme liigutamist l litage seade alati v lja ja hendage lahti toitev rgust Hooldamisel ja remondi korral p rduge kogemustega tehniku poole Hoidke seadmei...

Page 44: ...ringluspumbast t vedeliku mahutist ja mikroprotsessoriga juhtimiss steemist Jahutid on etten htud pidevaks t tamiseks sisetingimuteses vastavalt kasutusjuhendis s testatud protseduuridele ja n uetele...

Page 45: ...eet SDS ja EU n k ytt turvallisuustietoihin lis tietoja varten Sammuta laite ja kytke se irti j nnitel hteest aina ennen sen liikuttamista J t korjaus ja huoltoty t p tev n teknikon teht v ksi S ilyt...

Page 46: ...ja mikroprosessori ohjaimesta J hdyttimet on suunniteltu jatkuvaan k ytt n sis tiloissa t ss ohjekirjassa m riteltyjen menettelyjen ja vaatimusten mukaisesti Asennus kiertoj hdyttimet Aseta j hdytin s...

Page 47: ...eacht n sula nd antar cothabh il ina bhf adfa teagmh il a dh anamh leis an leacht ceadaigh Leathanach Sonra S bh ilteachta SA is d ana an d ant ra agus Leathanach Sonra S bh ilteachta an AE chun breis...

Page 48: ...har lean nach leachta a shol thar ag teocht agus ar r ta sreafa seasmhach Is ard at san fhuarth ir c ras cuisni ch in aerfhuaraithe n uiscefhuaraithe teasmhalart ir caid al athfhillteach taiscumar lea...

Page 49: ...inom potra ite dodatne informacije u najnovijem sigurnosno tehni kom listu za SAD engl Safety Data Sheet SDS i sigurnosno tehni kom listu za EU Prije pomjeranja oprema uvijek je isklju ite i iskop aj...

Page 50: ...enog ili vodom hla enog rashladnog sustava izmjenjiva a topline cirkuliraju e pumpe rezervoara radne teku ine i kontrolera mikroprocesora Rashladni ure aji su predvi eni za kontinuirani rad i primjenu...

Page 51: ...biztons gi adatlapj n szerepl inform ci kkal Mozgat s el tt mindig kapcsolja ki s v lassza le az ramforr sr l a berendez st A szervizel st s a jav t st b zza k pzett szakemberre A berendez st 25 s 60...

Page 52: ...zemifolyad k tart ly s egy mikroprocesszoros vez rl alkotja A h t k folyamatos belt ri zemeltet sre szolg lnak a k zik nyv kben foglalt valamennyi elj r s s k vetelm ny szem el tt tart s val Telep t s...

Page 53: ...in je Prie perkeldami visuomet i junkite rang ir atjunkite juo maitinimo tampos Aptarnavimo ir remonto kreipkit s kvalifikuot technik Laikykite rang temperat ros intervale nuo 25 C iki 60 C su pakavim...

Page 54: ...yra sukurti nepertraukiamam veikimui ir tik naudojimui viduje pagal visas proced ras ir reikalavimus i d stytus iame vadove rengimas Recirkuliuojantys au intuvai Pastatykite au intuv kad jis b t arti...

Page 55: ...non kt saskar ar idrumu skatiet papildinform ciju jaun kaj s ra ot ja nodro in taj s ASV dro bas datu lap s SDS un ES dro bas datu lap s Pirms apr kojuma p rvieto anas vienm r to izsl dziet un atvien...

Page 56: ...s s k a tehnsik idruma rezervu ra un mikroprocesoru kontrollera Dzes t ji ir paredz ti past v gai darbin anai sl gt s telp s atbilsto i vis m proced r m un pras b m kas nor d tas aj rokasgr mat Recirk...

Page 57: ...Data Sheet SDS l aktar ri enti tal manifattur u l EU Safety Data Sheet g al informazzjoni addizzjonali Dejjem itfi t tag mir u skonnettjah minn mal provvista tad dawl tieg u qabel i aqilqu Irreferi s...

Page 58: ...dmu l in kollu u biex jintu aw fuq ewwa skont il pro eduri u r rekwi iti kollha deskritti fil manwali tag hom Installazzjoni Recirculating Chillers Po i chiller b tali mod li jkun qrib u jkun hemm a e...

Page 59: ...iej znana jako MSDS a tak e karta charakterystyki substancji niebezpiecznej EU Podczas transportowania sprz tu niezb dne jest zachowanie nale ytej ostro no ci Nag e wstrz sy lub upadek mog skutkowa us...

Page 60: ...rdzo ostre kraw dzie Podczas pracy wszystkie panele powinny znajdowa si na swoich miejscach Wyj tkiem jest okratowanie zespo w ch odzonych powietrzem ThermoFlex900 5000 ch odzone wod wyposa one zosta...

Page 61: ...id sau de a efectua lucr ri de ntre inere c nd exist ansa de a intra n contact cu lichide nainte de a l transporta opri i mereu echipamentul i deconecta i l de la tensiunea de alimentare Repara iile i...

Page 62: ...cit cu aer sau cu ap un schimb tor de c ldur pomp de recirculare rezervor pentru lichid de procesare i un controler cu microprocesor Aparatele frigorifice sunt concepute pentru operare continu i pentr...

Page 63: ...na li podrobnej e informacije Preden premikate opremo jo vedno izklopite in odklopite z omre nega napajanja Servis in popravila lahko izvaja le ustrezno usposobljen tehnik Shranite opremo pri tempera...

Page 64: ...vani za neprekinjeno obratovanje v zaprtih prostorih v skladu z vsemi postopki in zahtevami navedenimi v tem priro niku Namestitev ohlajevalnik z recirkulacijo Namestite ohlajevalnik v bli ino da imat...

Page 65: ...a postupaka odr avanja u kojima e verovatno do i do kontakta s te no u potra ite dodatne informacije u najnovijem bezbednosnom listu za SAD engl Safety Data Sheet SDS i bezbednosnom listu za EU Pre po...

Page 66: ...duhom hla enog ili vodom hla enog rashladnog sistema izmenjiva a toplote cirkuliraju e pumpe rezervoara radne teku ine i kontrolera mikroprocesora Rashladni ure aji su predvi eni za neprekidan rad i u...

Page 67: ...te posledn kartu bezpe nostn ch dajov KBU pre USA a kartu bezpe nostn ch dajov pre E v ktor ch n jdete al ie inform cie Pred ka d m pres van m vypnite zariadenie a odpojte ho od nap jacieho nap tia Se...

Page 68: ...n dr e na procesn kvapalinu a mikroprocesorov ho regul tora Chladiace jednotky s ur en na nepretr it prev dzku a na vn torn pou itie v s lade so v etk mi postupmi a po iadavkami uveden mi v pr slu no...

Page 69: ...pla bort str mf rs rjningen innan den flyttas verl t service och reparationer till en beh rig tekniker F rvara utrustningen inom temperaturomr det 25 C till 60 C i f rpackning och 80 relativ luftfukti...

Page 70: ...med alla procedurer och krav som anges i denna handbok Installation tercirkulerande kylare Placera kylaren s att den befinner sig n ra med enkel tkomst till dess avst ngningsanordning Kylaren r avsed...

Page 71: ...uit contient des gaz effet de serre fluor s int gr s un syst me herm tiquement scell Toute fuite d tect e dans le syst me scell doit tre r par e imm diatement par l op rateur Pour les refroidisseurs r...

Page 72: ...Den h r produkten inneh ller fluorerade v xthusgaser i ett hermetiskt f rseglat system Om en l cka i det f rseglade systemet identifieras ska operat ren reparera det utan dr jsm l F r ThemoFlex24000 l...

Page 73: ...ticky uzavretom syst me Ak d jde v uzavretom syst me k nikom oper tor ho mus bez zbyto n ho oneskorenia opravi Po oprave vzduchov ch chladi ov ThermoFlex 24000 mus oper tor zabezpe i aby zariadenie do...

Page 74: ...larniane w hermetycznie zamkni tym uk adzie W przypadku stwierdzenia wycieku z hermetycznie zamkni tego uk adu operator ma obowi zek dokonania naprawy urz dzenia bez zb dnej zw oki Po ewentualnej napr...

Page 75: ...cefekta g z m is izstr d jums satur fluor tas siltumn cefekta g zes herm tiski nosl gt sist m Ja herm tiski nosl gtaj sist m tiek konstat ta nopl de operators to salabo bez nepamatotas kav an s P c ga...

Page 76: ...NDELET BEN el rtak teljes t se rdek ben ker lt a dokumentumba A term k fluortartalm vegh zhat s g zokat tartalmaz hermetikusan z rt rendszerben Ha a z rt rendszerben sziv rg s jelentkezik az zemeltet...

Page 77: ...ua EUROOPAN PARLAMENTINJANEUVOSTONASETUSTA EU N o517 2014 T m tuote sis lt fluorattuja kasvihuonekaasuja hermeettisesti tiivistetyss j rjestelm ss Jos tiivistetyss j rjestelm ss havaitaan vuoto k ytt...

Page 78: ...skal operat ren s rge for at udstyret inden for n m ned efter reparationen kontrolleres af en fagmand der kan bekr fte at der er tale om en effektiv reparation Fluorovan sklen kov plyny N sleduj c in...

Page 79: ...517 2014 16 2014 ThemoFlex24000...

Page 80: ...charged equipm uipment are ac Article 18 2 of on at the time bject to Article equipment t have been p tside the Un on stating that on and that it c of Regula he Annex to Mark Pearson ___________ name...

Page 81: ...urbine pumps are differential pressures between the inlet and the outlet of the chiller ThermoFlex900 ThermoFlex1400 ThermoFlex2500 Process Fluid Temperature 5 C to 40 C 5 C to 40 C 5 C to 40 C and Se...

Page 82: ...ange 10 C to 40 C 10 C to 40 C 50 F to 104 F 50 F to 104 F Temperature Stability 0 1 C 0 1 C Cooling Capacity at 20 C 60Hz 3500W 11953BTU 5000W 17076BTU 50Hz 3050W 10416BTU 4400W 15027BTU Refrigerant...

Page 83: ...C to 40 C 50 F to 104 F 50 F to 104 F Temperature Stability 0 1 C 0 1 C Cooling Capacity at 20 C 60Hz 7500W 25575BTU 10000W 34100BTU 50Hz 6425W 21910BTU 8500W 28985BTU Refrigerant R407C R407C Reservoi...

Page 84: ...104 F 41 F to 104 F Ambient Temperature Range 10 C to 40 C 10 C to 40 C 10 C to 40 C 50 F to 104 F 50 F to 104 F 50 F to 104 F Temperature Stability 0 1 C 0 1 C 0 1 C Cooling Capacity at 20 C 60Hz 15...

Page 85: ...See Section 3 Thermo Fisher Scientific reserves the right to change specifications without notice Cooling Capacity 10 20 30 40 C 50 60 70 80 90 100 F Temperature Setpoint Cooling Capacity BTU Hr Watts...

Page 86: ...e P3 pumps set to 10 gpm for ThermoFlex15000 to 24000 Other fluids fluid temperatures ambient temperatures altitude operating voltages or pumps will affect performance See Section 3 Chillers require t...

Page 87: ...oint 25 C ambient condition at nominal operating voltage Other fluids fluid temperatures ambient temperatures altitude or operating voltages will affect performance See Section 3 Thermo Fisher Scienti...

Page 88: ...ations obtained at sea level using water as the recirculating fluid at a 20 C process setpoint 25 C ambient condition at nominal operating voltage Other fluids fluid temperatures ambient temperatures...

Page 89: ...ined at sea level using water as the recirculating fluid at a 20 C process setpoint 25 C ambient condition at nominal operating voltage Other fluids fluid temperatures ambient temperatures altitude or...

Page 90: ...1400 Dimensions inches centimeters Side View 3 3 8 8 6 18 1 2 47 0 24 11 16 62 8 Front View 27 1 4 69 2 12 3 16 31 0 15 16 2 4 Add 1 8 3 mm for SEMI chillers see Section 5 Thermo Fisher Scientific re...

Page 91: ...FNPT Cast Bronze Facility water connections 1 2 FNPT Cast Bronze 1 5 16 3 3 1 5 8 2 4 2 3 9 16 9 1 3 7 8 9 8 10 5 8 27 0 1 1 8 2 2 9 2 1 2 6 4 111 2 29 2 141 2 36 8 25 11 16 65 2 5 9 16 14 1 See Sect...

Page 92: ...sher Scientific reserves the right to change specifications without notice ThermoFlex2500 Dimensions inches centimeters Side View 3 5 8 9 2 20 1 16 51 0 Front View 28 15 16 73 6 15 1 4 38 4 1 2 5 Add...

Page 93: ...onal plumbing information Add 1 8 3 mm for SEMI chillers see Section 5 DRAIN Process fluid drain 1 4 FNPT Riton Process discharge fluid connection 1 2 FNPT Cast Bronze Process fluid return connection...

Page 94: ...er Scientific reserves the right to change specifications without notice ThermoFlex3500 5000 Dimensions inches centimeters Side View 24 1 2 62 2 3 7 16 8 7 30 3 4 78 0 38 7 8 98 7 1 2 5 17 3 16 43 7 F...

Page 95: ...inless Steel P3 P4 pumps 3 4 FNPT P1 MD1 P2 MD2 T1 pumps 1 2 FNPT See Section 3 for additional plumbing information Facility water connections Cast Bronze 1 2 FNPT 1 15 16 5 0 1 1 4 3 2 1 7 8 2 4 7 1...

Page 96: ...s the right to change specifications without notice ThermoFlex7500 10000 Dimensions inches centimeters 24 9 16 62 4 31 5 8 80 4 3 1 16 7 7 33 11 16 85 5 3 3 16 8 0 Side View To end of P3 P5 Outlet Fit...

Page 97: ...and 1 4 Auto Refill Ports See Section 3 for additional plumbing information Process Discharge P2 MD2 1 2 FNPT Cast Bronze P3 P5 T5 1 FNPT Wrought Copper Process Return Stainless Steel P2 MD2 1 2 FNPT...

Page 98: ...46 1 2 118 1 30 15 16 78 6 16 13 16 42 7 2 5 8 6 6 6 1 16 15 4 ThermoFlex15000 20000 24000 Dimensions inches centimeters Front View Side View For ThermoFlex24000 Air Cooled Chillers 58 5 8 148 9 Therm...

Page 99: ...nless Steel 2 1 4 5 7 7 17 8 20 1 8 51 1 15 1 16 38 3 5 1 16 12 9 14 11 16 37 3 15 1 4 38 8 24 5 8 62 8 24 5 8 62 8 19 13 16 50 3 6 5 16 16 0 6 5 16 16 0 1 3 4 4 4 Facility water connections Supply Ca...

Page 100: ...Section 2 2 20 ThermoFlex Thermo Scientific...

Page 101: ...gain or loss through the plumbing resulting in a variation from setpoint temperature at the application inlet Applications with large temperature variations between ambient and setpoint temperatures a...

Page 102: ...mbient Below 40 C 104 F Before operating the chiller in conditions outside any of those listed on this page please contact Thermo Fisher Scientific s Sales Service and Customer Support to review your...

Page 103: ...ements Line Cord Plug 200VAC P1 P2 Pump 50Hz 1 15A 6 15P 208 230VAC P1 P2 Pump 60Hz 1 15A 6 15P 200VAC T1 Pump 50Hz 1 20A 6 20P 208 230VAC T1 Pump 60Hz 1 20A 6 20P 230 VAC 50 Hz 1 16A1 15A2 13A3 Therm...

Page 104: ...17 3 30 L15 20P 208 230VAC P2 Pump 60Hz 3 16 5 30 L15 20P 208 230VAC P3 Pump 60Hz 3 18 7 30 L15 30P 208 230VAC P5 Pump 60Hz 3 22 3 35 L15 30P 208 230VAC T5 Pump 60Hz 3 17 3 30 L15 20P 400VAC P2 Pump 5...

Page 105: ...Japan only All other plugs are country specific ThermoFlex900 Voltage 10 Frequency Phase Branch Circuit Requirements Line Cord Plug 115VAC 60Hz 1 15A 5 15P 100VAC 50 60Hz 1 15A 5 15P ThermoFlex1400 V...

Page 106: ...60 Hz 1 30A Hard wired ThermoFlex7500 10000 Air cooled Voltage 10 Frequency Phase MCA MOPD Line Cord Plug 400 VAC P2 Pump 50 Hz 3 8 8 15 Hard wire 400 VAC P3 Pump 50 Hz 3 10 1 20 Hard wire 400 VAC P5...

Page 107: ...16 7 30 Hard wire 400VAC T9 Pump 50Hz 3 18 1 30 Hard wire 460VAC T9 Pump 60Hz 3 18 1 30 Hard wire ThermoFlex24000 Air cooled Voltage 10 Frequency Phase MCA MOPD Line Cord Plug 400VAC P3 Pump 50Hz 3 2...

Page 108: ...000 chillers Remove the six screws securing the electrical box cover to the chiller Remove the double knock out 7 8 and 1 3 32 Insert the cable through the hole Refer to the label in the electrical bo...

Page 109: ...to the ThermoFlex greater than 3 PSIG Lower pressure will shut down the chiller The process fluid connections are located on the rear of the chiller and are labeled process outlet and process inlet Pr...

Page 110: ...nsure the tape does not overhang the first thread as it could shred and get into the fluid Connect the process outlet to the fluid inlet on your application Connect the process Inlet to the fluid outl...

Page 111: ...autions EG is also hygroscopic it will absorb water from its environment This can affect the freezing point and boiling point of the fluid over time and may result in system failure To prevent freezin...

Page 112: ...additional information Deionized Water Deionized water is water that has had its mineral ions removed using ion exchange resins The purpose of this process is to remove the ions that allow electrical...

Page 113: ...falls below 8 Note that litmus paper will not work to test the pH of ethylene glycol water Inhibited Ethylene Glycol Water and Inhibited Propylene Glycol Water Inhibited glycol can help protect the we...

Page 114: ...ell corrosion and lead to localized corrosion such as pitting Eventually the pitting will become so extensive that refrigerant will leak into the water reservoir As an example raw water in the United...

Page 115: ...inum Iron 0 3 0 1 Lead 0 015 0 Magnesium 12 0 1 Manganese 0 05 0 03 Nitrates Nitrites 10 as N 0 Potassium 20 0 3 Silicate 25 1 0 Sodium 20 0 3 Sulfate 250 50 Hardness 17 0 05 Total Dissolved Solids 50...

Page 116: ...0 2 0 3 0 Facility Flow GPM Facility Temperature C 45 40 35 30 25 20 15 10 5 4 5 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 C PSID ThermoFlex1400 Example Follow the lines Start with a known e g facility water t...

Page 117: ...PSID 60 50 40 30 20 10 PSID A B C C 5 10 15 Facility Flow GPM C PSID A B C 40 35 30 25 20 15 10 5 30 25 20 15 10 5 Example Follow the lines Start with a known e g facility water temperature A go acro...

Page 118: ...pplication add fluid to the reservoir to maintain the fluid level Repeat this process until the fluid level no longer drops in the reservoir If you need to pause priming press to turn the chiller off...

Page 119: ...w error O FLO causing the chiller to shut down Since the reservoir capacity may be small compared to your application and air may need to be purged from the lines have extra cooling fluid on hand to k...

Page 120: ...id through the funnel only failure to comply may result in internal spillage Note Filling the reservoir above MAX LEVEL fill line will result in an over flow error O FLO causing the chiller to shut do...

Page 121: ...Press this key to navigate through the controller displays to make changes and to save changes once they are made It is also used to clear error codes Press this key to navigate through controller di...

Page 122: ...a series of upward scrolling bars For ThermoFlex15000 and 24000s the display will indicate a series of upward scrolling bars as soon as power is supplied The bars will scroll upward indicating the co...

Page 123: ...Press this key to navigate through the controller displays to make changes and to save changes once they are made It is also used to clear error codes Press this key to navigate through controller di...

Page 124: ...a series of upward scrolling bars For ThermoFlex15000 and 24000s the display will indicate a series of upward scrolling bars as soon as power is supplied The bars will scroll upward indicating the co...

Page 125: ...ternate between FLo and the flow rate value After displaying P1 or FLo for 60 seconds if is not pressed the display will automatically revert to the process fluid temperature Press again to display th...

Page 126: ...e needed for your application The Setpoint Loop is accessed by pressing the key see next page SEtuP is the Setup Loop The Setup Loop allows you to display and or alter different parameters of the cont...

Page 127: ...ue Setup Loop Pump Discharge Pressure Flow rate to application Filter operating hours DI filter operat ing hours Chiller operat ing hours Identifies incoming frequency value Configures Analog IO Confi...

Page 128: ...controller to the previous display If a setpoint change is required press The setpoint range is 5 C to 40 C 41 F to 104 F Note If are not pressed within one minute the controller will time out and ret...

Page 129: ...frequency reminder for air and fluid filters Optional Features Global voltage Analog I O Auto refill alarm DI filter cartridge preventive maintenance interval High low flow alarm limits Serial commun...

Page 130: ...the alarm configuration see ALr on next page Hi P1 is the pump s High Pressure discharge alarm limit T1 T0 Pump Range 3 to 100 PSI Default 100 PSI T5 Pump Range 2 to 105 PSI Default 105 PSI P1 P2 Pum...

Page 131: ...Lo P1 and if enabled sounds the alarm The chiller reaction depends on the ALr alarm configuration set below ALr is used to configure the chiller s reaction for exceeding an alarm limit temperature pre...

Page 132: ...urs The time selected is based on your operating environment see Section 6 Range off Default L1 L1 1000 hours L2 2000 hours L3 3000 hours Off disables the reminder Exceeding this limit flashes FLtrS s...

Page 133: ...action depends on the alarm ALr setting Flt is shut down indC is continue to run Note Setting the time limit to 0 disables the auto refill option See Section 5 for additional information di t is used...

Page 134: ...o something other than 0 0 If the feature is not enabled and the flow rate drops below the flow rate listed below the chiller will continue to run and the controller will flash between FLo and LoFLo P...

Page 135: ...ill scroll downward indicating the controller is in the shut down cycle Using any other means to shut the chiller down can reduce the life of the compressor For ThermoFlex900 10000 chillers when the d...

Page 136: ...Section 4 4 14 ThermoFlex Thermo Scientific...

Page 137: ...nues to run In either case the controller will display rEFIL The chiller shuts down for any reason Setting the fill time to 0 disables auto refill If a low level condition occurs the chiller will If I...

Page 138: ...wnward Press down on the cartridge lightly to engage and then rotate it turn clockwise do not over rotate or until you feel the filter click into place If there is a cartridge in place first undo the...

Page 139: ...essure until the controller displays the desired setting Note Due to internal back pressure the minimum pressure setting for a deadheaded P2 pump is 32 psi 2 2 bar and 8 psi 0 6 bar for a P1 these set...

Page 140: ...Figure 5 6 Nut and Screw Use a screwdriver to turn the adjusting screw counterclockwise to reduce pressure until the controller displays the desired setting Note Due to internal back pressure the min...

Page 141: ...h P2 P5 and T5 pumps see next page use a valve located on the rear of the chiller The connections are 1 2 FNPT for P2 1 FNPT for P3 and P5 See Figure 5 9 Press the controller s down arrow twice to dis...

Page 142: ...alog I O mode the chiller starts when the error is cleared Chiller Circuit Breaker Interrupt Rating The main power circuit breaker located on the rear of the chiller has an Interrupting Capacity AIC o...

Page 143: ...Amps or less electrical LOTO is accomplished by removing the power cord on the rear of the chiller then closing and locking the power receptacle locking device For other chillers electrical LOTO is th...

Page 144: ...cm C 19 11 16 50 0 cm 22 3 4 57 8 cm 24 3 4 62 9 cm 27 7 16 69 6 D 21 3 16 53 8 cm 24 1 4 61 5 cm 26 1 4 66 7 cm 28 15 16 73 4 Distance between 53 Seismic mounting holes Figure 5 12 Seismic Tie Downs...

Page 145: ...cm 14 7 8 37 8 cm B 6 3 4 17 2 cm 8 3 8 21 3 cm 9 22 9 cm 13 1 8 33 3 cm C 13 1 2 34 3 cm 13 1 2 34 3 cm 17 43 2 cm 26 66 0 cm 3500 5000 P2 Pump 15000 20000 P3 Pump 24000 P3 Pump A 13 33 0 cm 17 43 2...

Page 146: ...it includes a set of hoses adaptor fittings and Teflon tape Fluids Fluid treatment kit Please contact Thermo Fisher Scientific s Sales Service and Customer Support to assist you with questions that yo...

Page 147: ...L3 3 000 hours Clean environment filtered air Typically laboratory or research environment Change set the level using the Setup Loop see Section 4 When the chiller exceeds the chosen limit the control...

Page 148: ...p streamline the flow into the reservoir After several bag replacements turn the chiller off and remove the diffuser to inspect it for debris damage The fluid velocity into the reservoir will rapidly...

Page 149: ...sight tube by gently pulling up on the plastic funnel housing to remove it see illustration on previous page and then gently pulling out the black sight ball stopper from the tube Use a long soft bris...

Page 150: ...g the assembly Note ThermoFlex900 5000 water cooled chillers have an embedded screw s located at the top and bottom of the grill Loosen the screw s to remove the grill Water cooled chillers also have...

Page 151: ...of the excess water as possible before reinstalling Tuck the filter around the perimeter of the grill and over the four studs use the plastic fast nuts to hold it in place Replacement grills are avail...

Page 152: ...umber of hours into the Setup Loop s di t display When the time is reached the controller will flash di and the audible alarm if enabled will sound When alerted check the Puralite sensor to see if it...

Page 153: ...to return to the process fluid temperature or blank display Press to sequence down through the loop Press to sequence up through the loop Figure 6 6 Diagnostic Loop Diagnostic Loop FLtrS xxxx xxxx xx...

Page 154: ...perature alarm limit towards the setpoint and ensure the chiller reacts accordingly Reset each alarm limit to the desired value See Section 4 Slowly drain the chiller s reservoir see Section 8 and ens...

Page 155: ...setting in the Setup Loop is set to 0 and the chiller is configured to keep running see Section 4 Check for leaks Check rEFil settings and adjust if necessary see Section 4 A dd fluid to the tank di C...

Page 156: ...er reaction depends on ALr setting chosen in the Setup Loop see Sec tion 4 The pump s high discharge pressure exceeded Setup Loop high alarm value I f the chiller is still running press enter to see i...

Page 157: ...from functioning at full capacity see Section 6 E nsure that the heat load being applied to the chiller is not too high Contact Thermo Fisher for assistance on calculating heat loads B ring cooler ai...

Page 158: ...running press enter to see if the code clears the limit may have been only temporarily exceeded Verify your LoFLo setting see Section 4 A djust flow if chiller is equipped with an optional flow contr...

Page 159: ...lerated then continue operation The ThermoFlex will control setpoint when sufficient heat is added Verify adjust controller PID values A dd insulation to external plumbing lines to reduce the heat los...

Page 160: ...uto refill supply line With low pressure the auto refill time span setting may be set too low and the reservoir does not have time to fill Check rEFil settings and adjust if necessary see Section 4 SE...

Page 161: ...sensor shorted Contact our Sales Service and Customer Support Er 24 Chiller will shut down Refrigeration temperature sensor open Contact our Sales Service and Customer Support Er 25 Chiller will shut...

Page 162: ...psi P4 50 Hz 60 psi P5 60 Hz 87 psi P5 50 Hz 56 psi C heck application valves and ensure that they have not changed or been closed Note If routine shut off of the process flow is required then add an...

Page 163: ...depressed When able reset the EMO Er 59 Chiller will shut down Invalid level fault Chiller sensed both a high level and low level reservoir fluid level Contact our Sales Service and Customer Support E...

Page 164: ...moFlex900 10000 recycle the circuit protector on the rear of the chiller Clearing Error Codes Note the code in case it clears before you are done troubleshooting If desired silence the alarm by pressi...

Page 165: ...secure and that the proper sealant lubricant for the fitting material is used Keep the distance between the chiller and the instrument being cooled as short as possible Ensure tubing is straight and w...

Page 166: ...ure the chiller is properly configured see Appendix B If the temperature continues to rise make sure your application s heat load does not exceed the rated specifications Check for high thermal gradie...

Page 167: ...hnician adjust the PID values Incorrect values will hamper chiller performance Pro proportional value P of span 100 C Range 0 0 to 99 9 Factory Preset ThermoFlex900 5000 10 0 ThermoFlex7500 10000 20 0...

Page 168: ...Section 7 7 14 ThermoFlex Thermo Scientific...

Page 169: ...drain the discharge side of the pump disconnect the Female NPT outlet connection on the rear of the chiller Note Internally the chiller does not contain a large quantity of fluid on the discharge sid...

Page 170: ...ted on the lower end of the exchanger Open the valve to allow fluid to drain into an external device When draining is complete close the valve and replace the panel A wet vac is needed on the facility...

Page 171: ...M B62 and B12 Buna N Buna Ceramic and Carbon Fluorocarbon Viton Silicon Brass Filter bag Polypropylene Mono filament nylon Cap and Funnel Acetal Copolymer T1 Pumps Stainless Steel AISI 304 Stainless S...

Page 172: ...the safe operating limits of the fluid in your application For example with water 40 C and 5 C are typical high and low calibration points Run the temperature to a suitable high end calibration point...

Page 173: ...l Temperature Sensor Calibration Shaded displays only appear on chillers equipped with that option Save calibration Do not save calibration Note After pressing at the StorE prompt wait several seconds...

Page 174: ...old the and then press the key The display will indicate CAL Press the key and the controller will display rtd1 Press until the controller displays PrES1 Press and the controller will flash between P1...

Page 175: ...nter StorE mode If you have any questions please contact Thermo Fisher Scientific s Sales Service and Customer Support Figure 8 4 Pressure P1 Calibration indicates the controller display is alternatin...

Page 176: ...the diagram on the next page Press and hold the and then press the key The display will indicate CAL Press the key and the controller will display rtd1 Press until the controller displays FLo Press a...

Page 177: ...8 5 Flow Transducer FLo Calibration indicates the controller display is alternating between the two displays indicates press and hold xx x C mode rtd1 PrES1 Flo r rtd A in Aout1 CAL enter StorE xx x...

Page 178: ...enterandthen pressmodethreetimes thecontrollershouldbeep Press the mode key until diA9 is displayed Press enter Figure 8 6 Clearing Service Message Press and hold enter and then press the up arrow the...

Page 179: ...ntandcompressoroilmustberecoveredfromequipmentbefore disposal Note Keep in mind any impact your application may have had on the chiller Direct questions about chiller decommissioning or disposal to ou...

Page 180: ...tania Moldova Monaco Mongolia Morocco Mozambique Namibia Nepal Netherlands Niger North Korea Norway Paraguay Peru Poland Portugal Romania Russia Rwanda Saint Vincent and the Grenadines San Marino Sao...

Page 181: ...ng the access panel to the chiller The configuration panel has two 3 position toggle switches one for voltage and one for frequency All chillers are shipped with the toggle switch in the center SHIP p...

Page 182: ...Optional Range 10mV O C Ex 200mV 20 C Max Load 10V 5mA ENABLED or 4 20mA 4mA low temp span 20 mA high temp span maximum output current 5mA 10VDC 8 LOW FLOW Note 1 Dry Relay Contact Reference to pin 1...

Page 183: ...s off Pin 10 contacts are normally CLOSED when power is off Relay contacts are rated 24V AC DC 2A 0 08 Ohm maximum each or 5A total for all relays combined 1mA minimum switching capacity 48VA 48W Resi...

Page 184: ...and Lo CtL to adjust the internal temperature range limits When operating with the remote sensor the chiller s reaction to changing the setpoint may result in operation exceeding a fixed temperature...

Page 185: ...SEt is used to enable disable the remote setpoint Note When remote setpoint is enabled a flashing dot will appear on the controller s display as shown below AnAin is used to configure the analog volt...

Page 186: ...nsor opened or shorted Default Relay Code 1 Display 18465 1 32 2048 16384 18465 Regardless of alarm setting fault or indicator Table 2 Configurable Relay 2 CodE2 Error Error Code Factory Default Low L...

Page 187: ...ow the analog input to stabilize approximately 10 seconds Enter the measured reference voltage current using the HMI by pressing the key The firmware will use this value and the theoretical analog val...

Page 188: ...llow the DAC output and voltage reading to stabilize approximately 10 seconds Enter the measured reference voltage current using the HMI by pressing the key The firmware will use this value and the th...

Page 189: ...9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 RS232 RS485 A I O REMOTE SENSOR Never apply line voltage to any of the connections When operating a ThermoF...

Page 190: ...reservoir Ensure the fluid temperature is stabilized Press the key and the controller will display rtd H Press again and the controller will flash between rtd H and the temperature Use the arrow keys...

Page 191: ...C 10 ThermoFlex Appendix C Thermo Scientific...

Page 192: ...er enter enter enter enter xx xx xx xx xx xx xxxx 8 xxxx x xx xx enter enter enter enter enter 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 RS232 RS485 A I...

Page 193: ...ameters 9600 baud 8 data bits 1 stop bit and no parity RS 485 offers a slave address selection default parameter 1 The chiller can be controlled through your computer s serial port by using the chille...

Page 194: ...f the 1 byte sum of bytes beginning with the most significant address byte and ending with the byte preceding the checksum To perform a bitwise inversion exclusive OR the one byte sum with FF hex When...

Page 195: ...ster sends CA 00 01 70 00 8E REQ SETPOINT1 2 Slave responds CA 00 01 70 03 11 00 C8 B2 Precision 0 1 units C value 200 200 x 0 1 C 20 0 C Response indicates uses a 2 byte integer nn 03 precision and u...

Page 196: ...Request SW version controller returns 084992 2N 1 Master sends lc a1 a2 02 00 cs 2 Slave responds lc a1 a2 02 0A 30 38 34 39 39 32 2E 32 4E 20 E4 Example Request controller checksum controller returns...

Page 197: ...d2 d3 cs Request Measurements REQ FLOW1 M lc a1 a2 10 00 cs Process Fluid Flow S lc a1 a2 10 03 d1 d2 d3 cs REQ TEMP1 M lc a1 a2 20 00 cs Process Fluid Supply Temperature RTD1 S lc a1 a2 20 03 d1 d2 d...

Page 198: ...C8 02 d1 d2 cs Pressure Process Supply Alarm S lc a1 a2 C8 03 d1 d2 d3 cs SET High Alarm Values SET HI FLOW1 M lc a1 a2 D0 02 d1 d2 cs Process Alarm S lc a1 a2 D0 03 d1 d2 d3 cs SET HI TEMP1 M lc a1 a...

Page 199: ...arn b0 High Pressure fault or warn b1 Low Pressure fault or warn b2 Drip Pan fault d2 b3 High Level fault b4 Phase Monitor fault b5 Motor Overload fault b6 LPC fault b7 HPC fault b0 External EMO fault...

Page 200: ...t must receive the correct number of bytes determined by the length byte before it can respond If an incomplete frame is received the slave will time out and clear its input buffer without responding...

Page 201: ...d byte 00 d2 analog option byte 0x80 CA 00 01 8D 01 80 cs Request PM status CA 00 01 8D 03 80 d2 d3 cs Set analog option command d2 analog option byte b 6 b 7 unused b 4 b 5 DAC enable b 2 b 3 DAC out...

Page 202: ...part num Frequency cted as part of under our sole nd harmonized Electromagne Low Voltage D RoHS Directiv 3 0 ons monics ker d from the pro DECLA LC d heat exchang bers defined o the Model Na e respon...

Page 203: ...A 0C 6 W ng B A 100V 50H z 100 115 z 200V 50H 60Hz 20 0 through 40 in be any digit fro sed as sequent DECLA U C VV PP c XX 12 TF25 17 TF15 e where A C A C Hi Temp 5 9 W C Temp 5 to A C Temp 5 to Hz 5V...

Page 204: ...g 0C 2 A C 6 W ng B A C F W 100V 50H 100 115 200V 50H 200 230 9 or A Z be any digit fro aracter 0 9 or A DECLA XXXXXXXX defi 12 TF25 17 TF15 e where A C A C Hi Temp 5 9 W C Temp 5 to A C Temp 5 to W C...

Page 205: ...rr CE 8 Normas espu s de la fec po de Produto odutos acima me s a data 3 Producttype dat de bovenge produceerd na d 3 Typ produktu mienione produk na dla wyrob w oduktu 4 N zv uj ustanoven m oduktu 4...

Page 206: ...a ias EB direkty zdelka 4 Naziv m naslednjih Dire 3 8 e 4 Ainm nea omhl onann na t an dearbh ba oizvoda 4 Naz navedeni proizvo nakon navedeno l Produsului 4 i sus sunt n con odusele fabricate kt pus 4...

Page 207: ...that is the result of improper installation or maintenance or to any chiller that has been operated or maintained in any way contrary to the operating or maintenance instructions specified in this In...

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Page 210: ...Thermo Fisher Scientific 168 Third Avenue Waltham Massachusetts 02451 United States www thermofisher com...