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MULTIFUNCTIONAL UNITS RLC – Installation and maintenance manual 

 

MUMRLCHEAT_REV01_1012_UK

 

 

Pag. 10 di 31 

 

4.6

 

Precautions against residual risks 

Prevention from risks due to the command system 
• make sure the instructions for use have been understood before carrying out any work on the control panel. 
• always keep the instruction manual close at hand when working on the control panel. 
• start up the unit only after having certified that it is correctly connected to the plant. 
• inform the technician promptly of any alarms which appear on the unit. 
• do not reset the alarms to manual restart without having first identified the cause and removed it. 

4.7

 

Prevention against residual mechanical risks 

• install the unit in accordance with the provisions of the following manual. 
• carry out all the maintenance operations provided for by this manual regularly. 
• wear a protective helmet before entering inside the unit. 
• before opening a machine panel make sure that it is firmly connected by means of a hinge. 
• do not touch the air condensation batteries without having first put on protective gloves. 
• do not remove the protections to the moving parts while the unit is running. 
• before restarting the unit make sure that the moving part protections are in the correct position 

4.8

 

Prevention against residual electrical risks 

• connect the unit to the mains in accordance with the provisions of this manual. 
• carry out all maintenance operations regularly. 
• before opening the control panel disconnect the unit from the mains by means of the external knife switch. 
• check that the unit has been earthen correctly before starting it up. 
• control all the electrical connections, the connection cables paying particular attention to the state of isolation; replace the cables which 
are clearly worn or damaged. 
• carry out periodic checks of the wiring inside the panel. 
• do not use cables with an inappropriate section or flying connections not even for a limited period or in an emergency.

 

4.9

 

Prevention against residual risks of a different nature 

• The residual risk due to pressure are mainly coming from non functioning of the safety devices. To prevent them it is necessary to follow 
the checks and replacements as following indicated (§12.1 and 13) 
• To protect from safety devices exhausting it is not allowed to remove the protections while the unit is in operation and to approach the 
unit without wearing the right protections. In case of accidental contact with refrigerant due to the safety valves exhaust it is necessary to 
follow the above indicated (§2.5) 
• carry out the plant connections to the unit by following the indications reported on the following manual and on the panels of the unit 
itself. 
• if a part is disassembled, make sure that it is correctly reassembled before restarting the unit. 
• do not touch the discharge line of the compressor, the compressor itself or any other tube or component which is inside the machine 
without putting on protective gloves. 
• keep a fire extinguisher which is able to put out fires on electrical equipment near the machine. 
• on units installed inside, connect the refrigerant circuit shut off valve to a network of tubes which are able to lead the possible spillage of 
refrigerating fluid outside. 
• eliminate any fluid loss inside or outside the unit. 
• collect the discharge liquid and clean up any possible oil leakage. 
• periodically clean the compressor casing of the accumulated dirt deposits. 
• do not keep inflammable liquids near the unit. 
• do not dispose of the refrigerant fluid and the lubricating oil in the environment. 
• welding should only be carried out on empty tubes; do not approach the tubes containing refrigerant fluid with flames or other sources 
of heat. 
• do not bend or strike tubes containing pressurised fluids. 

4.10

 

Precautions to be observed during maintenance operations 

Authorised technicians may only carry out maintenance operations. 
Before carrying out any maintenance the following must be performed: 
• isolate the unit from the mains electricity by using the external knife switch. 
• place a notice on the external knife switch which says “do not use - maintenance in progress”. 
• make sure that any possible on-off commands are disabled. 
• use appropriate safety equipment (helmet, isolating gloves, protective glasses, safety shoes etc.). 
If measurements or controls must be carried out which require the machine to be running the following observations must be followed: 
• operate with the electrical panel open for as short a time as is possible. 
• close the electrical panel as soon as the individual measurement or control has been carried out. 
• for units which are located outside, do not carry out interventions in dangerous atmospheric conditions such as rain, snow, fog etc. 
The following precautions should also be taken at all times: 
• never dispose of fluids contained in the refrigerant circuit into the environment. 
• when replacing an EPROM or electronic card always use appropriate equipment (extractor, anti static bracelet, etc.). 

Summary of Contents for MULTIFUNCTIONAL UNITS RLC

Page 1: ...EV01_1012_UK Pag 1 di 31 MANUALE DI INSTALLAZIONE E MANUTENZIONE MULTIFUNZIONE RESIDENTIAL AND LIGHT COMMERCIAL INSTALLATION AND MAINTENANCE MANUAL FOR MULTIFUNCTIONAL UNITS RESIDENTIAL AND LIGHT COMM...

Page 2: ...g a Thermocold product Thermocold operates in civil and industrial air conditioning for years to assure the best comfort with reliability quality efficiency and total safety With this manual we try to...

Page 3: ...al Connections 14 8 Water Connections 15 9 Perdite di carico sugli scambiatori 24 10 Tabelle di correzione glicole etilenico Errore Il segnalibro non definito 11 Tabelle di correzione fattore di incro...

Page 4: ...he electrical panel F Warranty is automatically over in case of payments not fulfilled non performance of the contract and even if the units show tampering without THERMOCOLD writing approvals G Non o...

Page 5: ...stic of the unit and the installed components Without this code it is not possible identifies the specific spare parts of the unit In case of request for repair it is necessary the model and the seria...

Page 6: ...ous operations that could damage the unit Make sure that the unit has the proper positioning during transportation Placing horizontally the unit can lead to irreversible damage to the compressors Faul...

Page 7: ...t esterna va ancorata su antivibranti in gomma o a molla che vanno fissati nel seguente modo Firmly fasten the anti vibration bottom part to the support base plate of the unit Screw the fastening nut...

Page 8: ...equipped with coil protection grilles is completely accessible with danger for cuts and abrasions In these cases technicians and operators must be aware about this risk For all the units which allow...

Page 9: ...naesthetic effects up to a loss of conscience Long exposures could give rise to cardiac arrhythmia and sometimes even to death High concentrations can create a reduction of oxygen in air with conseque...

Page 10: ...aring the right protections In case of accidental contact with refrigerant due to the safety valves exhaust it is necessary to follow the above indicated 2 5 carry out the plant connections to the uni...

Page 11: ...e switch on the side of the panel and only after having placed a sign which says do not use maintenance in progress if modifications must be carried out to the cooling hydraulic or electrical circuit...

Page 12: ...ided with the unit have to be respected 5 4 Precautions for dominant winds Avoid obstacles on suction and discharge sides of the units Respect the servicing spaces as shown on the units dimensional dr...

Page 13: ...e linear meter nd inch W mt 8 1 4 5 10 3 8 5 15 1 2 5 20 3 4 10 25 1 13 40 1 1 2 30 50 2 50 65 2 1 2 80 80 3 120 100 4 200 125 5 300 150 6 450 200 8 750 Electrically unconnected unit in this case the...

Page 14: ...th a three core cable of a section which is appropriate to the machine absorption The switch and the fuses like all the power connections must comply with the regulations in force 7 3 Unbalance betwee...

Page 15: ...ssors See the chapter on the thecnical data The declared content can be reduced by the amount contained in the distribution piping system only for the air conditioning system Undersized tanks reduce t...

Page 16: ...follow the effective plant demand Place the outlet water probes to 1 mt minimum distance from the check valves located downstream of the exchanger Before a machine stop with temperatures close to 0 C...

Page 17: ...AL PUMP T M DEHUMIDIFIER DEUMUDIFICATORE M T EWR REC PRS PRS VALVOLA PRESSOSTATICA PRESSURE REGULATOR For units with geothermal source a system for regulating the condensation or evaporation pressure...

Page 18: ...the secondary In this case the circulator of such a ring is on customer charge Otherwise you can select the pump from the Thermocold tank catalogue T T TEMPERATURE PROBE SONDA DI TEMPERATURA T SF VAL...

Page 19: ...mperatura aria esterna C temperatura di produzione acqua C Summer air conditioning and simultaneuosly hsw production operating mode Summer air conditioning operating mode 15 20 25 30 35 40 45 50 20 15...

Page 20: ...ace heating and hsw production operating mode Summer air conditioning and simultaneuosly hsw production operating mode Summer air conditioning operating mode Notes working outside of the allowed limit...

Page 21: ...ce heating and hsw production operating mode Summer air conditioning and simultaneuosly hsw production operating mode Summer air conditioning operating mode Notes working outside of the allowed limits...

Page 22: ...inter space heating and hsw production operating mode Summer air conditioning and simultaneuosly hsw production operating mode Summer air conditioning operating mode Notes working outside of the allow...

Page 23: ...ace heating and hsw production operating mode Summer air conditioning and simultaneuosly hsw production operating mode Summer air conditioning operating mode Notes working outside of the allowed limit...

Page 24: ...erent from the nominal one and so with temperature deviation different frm the nominal one It is not recommended that the unit works with very high temperature deviation because very low water flow ra...

Page 25: ...1 11 Ethylenic glycol correction table In order to calculate performance with glycolic solutions multiply main sizes by respective coefficients 12 Scaling correction table for packaged versions In ord...

Page 26: ...perature difference between the water in and the water out The regulation is calibrated in the factory for water in to the evaporator at 12 C and water out at 7 C With the general switch open check th...

Page 27: ...line downstream of the thermostatic valve bulb read the balance pressure to the evaporator on the low pressure manometer and the corresponding saturation temperature Overheating is equal to the differ...

Page 28: ...r In order to keep all the machine components in good condition and to optimise their use during the warm up it is necessary to bring the circuit to the right temperature before releasing cooling ener...

Page 29: ...ts to protect Description of the operations Recommen ded frequency Control of compressor oil level monthly Control of the suction temperature superheating monthly Control of the hydraulic circuit wate...

Page 30: ...1 per type fans and engines 1 per type electrical components all compressors 1 per type 5 year Components Quantity fuses all filter dryers all solenoid valves all thermostatic valves all pressostats...

Page 31: ...export thermocold it marketing thermocold it Le informazioni tecniche contenute nel presente manuale non sono impegnative La Thermocold Costruzioni S r l si riserva la facolt di apportare in qualsias...

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