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Terminator ZP/FAK-1

6. 

Mount  expediter  base  with  o-ring  to  FAK-1 

base using (3) M5 mounting screws and lock 

washers. Punch out weep hole. 

    

O-Ring

Expediter 

Base

Mount Screw 

and Washers

Weep Hole

FAK-1 Base

Silicone

 

Gasket

7. 

Install RTV silicone and gasket, cutting off excess. 

Apply RTV sealant to both halves.

Drilled hole 

for bundle 

entry

Drilled holes 

for securing 

FAK-1

Drilled holes for 

securing FAK-1

Use as template

11. 

Field drill required entry hole in wall/plate. Use 

the FAK-1 flange as a template and mark and 

drill holes for bolts. 

9. 

Apply self-vulcanizing tape around bundle jacket 

and work up over FAK ends.

FAK-1 

Bottom Cover

FAK-1 

Top Cover

RTV Sealant

12.

 

Apply RTV bead to back of FAK-1 flange prior 

to securing to bulkhead.

RTV Bead

Backside View

Stainless Steel Bolts

14. 

Apply RTV bead around FAK-1 flange. 

13.

 

Secure FAK-1 to bulkhead/wall using (8) eight 

stainless  steel  bolts.  Note:  s

tainless steel 

bolts, washers, and nuts provided by others. 

Recommended bolt size is 8-32.

8. 

Assemble FAK-1 top, tubing bundle, and FAK-1 

bottom together as shown Snap together firmly. 

Inspect ends of tubing splice cover for snug fit. 

Apply additional RTV sealant where needed.

10.

 

Terminate heat tracing with appropriate PETK 

termination  kit.  Refer  to  PETK  installation 

instructions (purchase separately) for details 

not addressed here. 

Power Connection

Boot

Heat Tracing

Ground Braid

Summary of Contents for Terminator ZP/FAK-1

Page 1: ...Terminator ZP FAK 1 For Bulkhead Entry of Electrically Heated TubeTrace Bundles INSTALLATION PROCEDURES ...

Page 2: ...VSX HT PETK 2D for KSX HTSX PETK 3D for FP HPT Required Order Separately for each heater to be fabricated A mm inch B mm inch C mm inch D inch mm Terminator ZP FAK 1 220 mm 8 5 8 277 mm 11 7 8 107 mm 4 1 4 171 mm 6 3 4 D B A C 8 7 Terminator ZP FAK 1 Kit Contents Item Quantity Description 1 1 Expediter Assembly Flat Mount Base Grommet Threaded Grommet Compressor and Support Cap with O Ring 2 1 Jun...

Page 3: ...ndle as included from end of the tubing bundle Ensure sufficient heat trace is available for electrical connection See instructions included with heat trace PETK kit purchased separately 2a Strip back bundle insulation 38 mm 1 1 2 to 76 mm 3 beyond bus connection heat tracing If bus connection indentation is less than 305 mm 381 mm 12 15 from end of the heat tracing proceed stripping the bundle in...

Page 4: ...ket and work up over FAK ends FAK 1 Bottom Cover FAK 1 Top Cover RTV Sealant 12 Apply RTV bead to back of FAK 1 flange prior to securing to bulkhead RTV Bead Backside View Stainless Steel Bolts 14 Apply RTV bead around FAK 1 flange 13 Secure FAK 1 to bulkhead wall using 8 eight stainless steel bolts Note stainless steel bolts washers and nuts provided by others Recommended bolt size is 8 32 8 Asse...

Page 5: ... junction box base Align Slots Dimple for Center Line Drilled thru 1 Wall 21 Completed Terminator ZP FAK 1 for bulkhead entry of electrically heated TubeTrace bundles Power Connection Bulkhead 17 Install quick mount terminal blocks twist to position and tighten screws By others for power connection application Terminal Blocks Typical 18 Complete system wiring between fabricated heat tracing and po...

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