background image

 

pg. XVI

The safety valve must be connected to the highest part of the heat generator or the outlet tube, next to the generator. The length of the section

of tube between the generator fitting and the safety valve must not be more than one metre. There must be no cocks that can cut off the tube

connecting the safety valve to the heat generator and the section must not be less than the inlet section of the safety valve or the sum of the inlet

sections if there are several valves that head a single tube, at any point whatsoever along its length. The outlet tube of the safety valve must be

installed in such a way that it does not prevent the normal functioning of the valves and will not cause injury to persons ; the outlet must be located

as close as possible to the safety valve and be accessible and visible. The diameter of the outlet tube must not in any case be less than the

diameter of the safety valve outlet fitting. The outlet fitting diameter is the minimum internal diameter of the valve outlet upstream from any existing

internal threading. The valve discharge pressure, equal to the calibration pressure and increased by the overpressure, must not exceed the

maximum working pressure of the heat generator. The designer must ensure that the maximum pressure existing at every point of the system

does not exceed the maximum working pressure of each of its components. The discharge capacity of the safety valve must be calculated

according to the prescriptions set out in UNI 10412/2. The diameter of the minimum net cross section of the valve inlet must in any case be not

less than 15 mm.  The maximum working pressure of the closed expansion tank must not be less than the calibration pressure of the

safety valve, plus the specific overpressure of the valve itself, with any difference in height between the tank and the valve taken into

account,and the pressure generated by the functioning of the pump. The capacity of the expansion tank or tanks is evaluated according to the

overall capacity of the plant as per the design. The closed expansion tanks must comply with current regulations governing pressure appliances

in terms of design, construction, conformity assessment and utilization.

The rated volume of the closed expansion tank must be sized in relation to the expansion volume of the water in the

system .

 The heat generator must be connected directly to the plant's expansion tank or group of expansion tanks with a tube having an internal

diameter no less than 18 mm. The connecting tube, which may consist of plant parts, must not be fitted with any shutoff cocks or have reduced

sections. One three-way on-off valve may be installed for connecting the tank to the atmosphere for maintenance operations. This device must

be protected against accidental manoeuvres. The connecting tube must be fitted in such a way that no scaling or deposit points are created.  If

several heat generators power a single system or secondary circuit, each heat generator must be connected directly to the system's expansion

tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit. When it is

necessary to separate the single heat generator from the  expansion tank or group of expansion tanks, then a three-way tap having the same

characteristics as those listed above must be installed on the tube that connects the generator to the expansion tank, in order to ensure that the

generator is in any case connected either with the expansion tank or with the atmosphere in every position. The expansion tanks, connecting

tubes, the vent and smoke exhaust pipes must be protected against freezing in areas where this could occur. The solution adopted for this

purpose must be described in the project. Given that the circulation of the water in the heat generator must be maintained in any system and in

all operating conditions within the limits prescribed by the supplier of the generator, in closed expansion tank heating systems, in which the

circulation of the water is assured by means of an electric pump, the pump stopping must not cause, in any operating condition, the temperature

to rise above the limit prescribed in these instructions.

The previous chapter does not replace UNI 10412/2 to which it makes reference . The qualified installer must in any case be
fully aware of this standard and its amending versions.

4.8   INSTR

4.8   INSTR

4.8   INSTR

4.8   INSTR

4.8   INSTRUCTIONS FOR EXECUTING 

UCTIONS FOR EXECUTING 

UCTIONS FOR EXECUTING 

UCTIONS FOR EXECUTING 

UCTIONS FOR EXECUTING THE HYDRA

THE HYDRA

THE HYDRA

THE HYDRA

THE HYDRAULIC SY

ULIC SY

ULIC SY

ULIC SY

ULIC SYSTEM CL

STEM CL

STEM CL

STEM CL

STEM CLOSED EXP

OSED EXP

OSED EXP

OSED EXP

OSED EXPANSION 

ANSION 

ANSION 

ANSION 

ANSION T

T

T

T

TANK.

ANK.

ANK.

ANK.

ANK.

Systems with closed expansion tank, must be provided with :

a)safety valve

b) thermal relief valve or thermal safety outlet (positive safety)

c) closed expansion tank

d) circulating pump activation thermostat (included in the panel of the central heating

cooker).

e) acoustic alarm activation thermostat.

f) acoustic alarm

g) pressure gauge thermometer

h) circulation system

These devices must be installed on the generator's delivery tube, within not more than 1 metre from the machine.

4.7.1    CONNECTION OF SENSORS S1 

4.7.1    CONNECTION OF SENSORS S1 

4.7.1    CONNECTION OF SENSORS S1 

4.7.1    CONNECTION OF SENSORS S1 

4.7.1    CONNECTION OF SENSORS S1 AND S2 

AND S2 

AND S2 

AND S2 

AND S2 T

T

T

T

TO 

O THE REAR P

THE REAR P

THE REAR P

THE REAR P

THE REAR PANEL OF 

ANEL OF 

ANEL OF 

ANEL OF 

ANEL OF THE HEA

THE HEA

THE HEA

THE HEA

THE HEATER / BOILER.

TER / BOILER.

TER / BOILER.

TER / BOILER.

TER / BOILER.

Sensor S2 and sensor S1 must be connected to the dedicated clamps on the rear panel (see para. 5.2). To activate the detections of

Sensors S1 and S2 set THERMOCONTROL ON (see para. 5.8).

Summary of Contents for ECOTHERM COMPACT 25

Page 1: ...pg I INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 25 COMPACT 25 HEATING TECHNOLOGY AND INNOVATION ...

Page 2: ...LER 5 1 Description of control panel 5 2 Description of rear panel 5 3 Day and time setting 5 4 Chronothermostat ON OFF programming 5 5 Language selection 5 6 Operating level setting 5 7 Water pressure in the generator 5 8 Action temperature setting Sensor 1 Thermocell and Sensor 2 Thermocell as indicated in the hydraulic drawing para 4 8 5 9 Information about how the generator works 5 10 Boiler w...

Page 3: ...EC 92 31 EEC 93 97 EEC EN 14785 2006 EN 303 5 1999 Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series The reference standard for the H2O 25 is EN 14785 2006 The reference standa...

Page 4: ...rved correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A ATIONS TIONS TIONS TIONS TIONS NORMATIVE REFERENCES national and international standards used as reference guides in the following manual for the design industrialization and production of the products European directive 73 23 EEC...

Page 5: ... o T 5 3 5 0 r e t a w r e w o p d e t a r d e c u d e r l a t o T w K 6 4 3 4 w K m o o r r e w o p d e t a r d e c u d e r l a t o T 3 1 2 0 s s a l c r e l i o B 3 3 h g K x a m n i m n o i t p m u s n o C 7 4 3 1 2 4 1 C e r u t a r e p m e t g n i t a r e p o x a M 3 7 3 7 C e r u t a r e p m e t n r u t e r n i M 5 5 5 5 m m D e b u t t e l t u o e k o m S 0 0 1 0 0 1 a P r e w o p d e t a r...

Page 6: ...mal value of 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 4 3 4 3 4 3 4 3 4 MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEATER...

Page 7: ...tion of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Cleaning brush V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermostat bulb 100 C reset Z Burner AA Ash pan AB Control panel AC Riddling tool AD Spark plug AF Smoke side pressure switc...

Page 8: ...g protection is provided for ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 HO HO HO HO HOW W W W W T T T T TO MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEATER CASING TER CASING TER CASING TER CASING TER CASING 2 0 0m m S EM A T E R IA L EC O M B U S T IB IL E 2 0 0m m S EM A T E R IA L E C O M B U S T IB IL E 45 0 m m S E M A T E R IA L E C O M B U S T ...

Page 9: ... the casing Next mount the 2 side panels F by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver Fasten the front cover C by fitting it onto the side panels Fasten the door P to the left side with the special hinges and screws provided Lastly fit the back cover CP on the front cover C and fasten the hinges with the screws provided If ...

Page 10: ... the hopper then assemble it as follows Fasten the 4 telescopic legs A using the screws provided screws TSP 8x50 Fasten the pellet chute attention use chute B to the hopper using the screws provided screws TC 4 8x13 Mount the panel C by inserting the bottom folds on the holes of the hopper and then securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws...

Page 11: ...AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE CAUTION A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PARA 4 4 4 5 4 6 4 7 4 8 4 9 M 0 D A F E P X H 1 A Heating plant return E Safety valve 3 bar 1 2 H Safety thermostat 100 C O Expansion tank 2 5 l for protection of the b...

Page 12: ...ter boiler If this instruction is not observed serious damage which is not covered by warranty will result to the body of the heater boiler Have an electrician check the earthing There must be no electric potential volts between the earth of the generator and the actual earth of the plant To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings Dedicated gro...

Page 13: ...verter valve and system chronothermostat are shown in the diagram and in the following photos CAUTION in order to prevent too many boiler start ups with consequent reduction in the electrical heater lifetime the manufacturer highly recommends using a chronothermostat with a thermal hysteresis of at least 2 C C R O N O T E R M O S T A T O M O D E M s u l p an n e llop o s te rio re O N O F FE C O T...

Page 14: ... device Salts for resins Water softener Filter From water mains Heating system inlet tap To the usage point Outlet LEGENDA ON OFF Ecotherm Termostato ambiente Cronotermostato Modem Spia motor Spia riarmo riarmo Cronotermostato impianto Valvola deviatrice Dosatore di polifosfati Sali per resine Addolcitore Filtro Dall acquedotto Rubinetto di carico impianto riscaldamento All utenza Scarico ...

Page 15: ... expansion tank 1 5 bar CAUTION The Thermocell must also be connected only to 220V 50Hz power supply the adjustments of Sensor S1 and Sensor S2 must be controlled by the heater boiler and not by the Thermocell electric panel For this purpose connect 2 thermocouples optional code no 60010695 to the cable clamps of Sensor 1 and Sensor 2 of the generator CAUTION Sensor S1 must be set at 65 C over 65 ...

Page 16: ...itted in such a way that no scaling or deposit points are created If several heat generators power a single system or secondary circuit each heat generator must be connected directly to the system s expansion tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit When it is necessary to separate the single heat generator from...

Page 17: ...etting values only useable within the Menus Press button 3 to lower the value Press button 4 to raise the preset value 5 Programming Enable Disable keys Press this button to activate deactivate the programming presence absence of the symbol on the display 7 6 MENU selection button To access the main menu press the indicated button Press button 6 repeatedly to scroll the adjustment setting and prog...

Page 18: ...THERMOCONTROL the operating temperature for Sensor S1 and Sensor S2 can be activated and set if the plumbing system is fitted with Thermocell ITALIANO to select the language ITALIAN ENGLISH To access the functions of each subwindow wait a few seconds then act as described in the following paragraphs HEATEROFF 1 POWER LEVEL The appliance remains always at this power level 2 POWER LEVELS The applian...

Page 19: ...verheating remove the cause unscrew the protective cap and press the button 5 3 D 5 3 D 5 3 D 5 3 D 5 3 DA A A A AY Y Y Y Y AND AND AND AND AND TIME SETTING TIME SETTING TIME SETTING TIME SETTING TIME SETTING The heater boiler must be energised and the switch at the back turned to position 1 4 1 5 3 7 2 6 DAYS MON 00 MON 00 00 MON the figures relating to the minutes on the clock begin to blink Pre...

Page 20: ... Similarly as described above proceed to enter the hours and minutes for the first shut off OFF 1 Next proceed to program the other on off cycles for Monday and for the remaining days of the week The heater boiler must be energised and the switch at the back turned to position 1 It is possible to execute the weekly programming by setting up to 3 on off cycles for each day from Monday to Sunday To ...

Page 21: ...L THERMOCELL THERMOCELL THERMOCELL AS INDICA AS INDICA AS INDICA AS INDICA AS INDICATED IN TED IN TED IN TED IN TED IN THE HYDRA THE HYDRA THE HYDRA THE HYDRA THE HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING par WING par WING par WING par WING para a a a a 4 7 4 7 4 7 4 7 4 7 The heater boiler must be energised and the switch at the back turned to position 1 Press the button 6 repeatedly ...

Page 22: ...this time the generator is programmed to light the flame For this reason the generator will not accept power variations in the firebox The possibility of the generator not executing the lighting correctly can be attributed to the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is moist or does not comply with ...

Page 23: ...n power is not absorbed by the system above a temperature of 80 C the appliance will temporarily shut down and the word STOP will appear in the display Reactivation will occur automatically when the temperature drops to 58 C 13 15 SUNOUT 62 65 78 83 SUNOUT this function only activates automatically if the THERMOCONTROL setting is set on ON and if Thermosole solar panels are connected to the Thermo...

Page 24: ...IT SWITCHING ON CHING ON CHING ON CHING ON CHING ON THE HEA THE HEA THE HEA THE HEA THE HEATER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMPA A A A ACT CT CT CT CT Before using the heater boiler check that all the movable parts are in place also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Ve...

Page 25: ...d if necessary purge any existing air bubbles from the valve provided for this purpose CAUTION The start up phase word START appearing on the display takes approx 20 minutes during which the heater boiler ignores any commands transmitted to it After this time has elapsed the word RUNNING appears on the display When the machine is in the running phase the combustion can be adjusted manually or in A...

Page 26: ...ever necessary vacuum the ash from the compartment C1 fig 3 EVERY week and whenever necessary empty the ash from the pan C2 fig 5 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 fig 6 To access the compartments C1 C2 C3 you must firstly remove the bottom door F fig 4...

Page 27: ...pg XXVII ...

Page 28: ...pg XXVIII ...

Page 29: ...pg XXIX ...

Page 30: ... reverse order In the OFF phase the cleaning time for the brazier the movement of the cast riddler 5 is set at roughly 10 minutes It is normal to find partially burned embers at the sides of the burner The riddler action is timed in the WORK phase However its action is continuous in the OFF and STOP phases CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particularly in...

Page 31: ...ndard and its amending versions 8 2 8 2 8 2 8 2 8 2 COMB COMB COMB COMB COMBUSTION USTION USTION USTION USTION AIR INT AIR INT AIR INT AIR INT AIR INTAKE AKE AKE AKE AKE The air required for combustion can be taken in from the environment in which the heater H2O boiler Compact is installed The room where it is installed must always be adequately ventilated 1300 m3 h CAUTION The presence of extract...

Page 32: ...EDIATELY KEY Inspection Slope 3 5 2 3 m MAX Height more than 4 m Internal External Rain protection Cover slab Watertight steel sheet 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS The heater boiler is programmed to communicate 4 fundamental alarms The alarms are listed below Pellets finished clean the burner is communicated when the temperature during the RUNNING mode drops below 42 C This indicates...

Page 33: ...CHNICIAN 11 1 Main components and their operation SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe Note that it is strictly forbidden to apply any kind of mesh screen to the end of the pipe When the holes of the mesh clog up they create a plug that trips ...

Page 34: ...r boiler if it is activated it prevents the pressure in the system from reaching dangerous limits for the generator and for the components of the system If it trips verify the reasons and solve the causes for the overpressure SYSTEM CIRCULATOR PUMP This device conveys hot water produced by the appliance to the usage point The pump signal appears to indicate that it is operating 11 2 USEFUL ADVICE ...

Page 35: ...ELLETS IN THE BRAZIER WHILE OPERATING PELLETS WITH DEPOSIT ABOVE PERMISSIBLE LIMITS CLEAN THE BURNER MORE OFTEN SET THE OPERATING PROGRAM P2 OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHA...

Reviews: