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pg. XXVI

7

7

7

7

7

CLEANING AND MAINTENANCE

CLEANING AND MAINTENANCE

CLEANING AND MAINTENANCE

CLEANING AND MAINTENANCE

CLEANING AND MAINTENANCE

7 . 1

7 . 1

7 . 1

7 . 1

7 . 1

F O R E W O R D

F O R E W O R D

F O R E W O R D

F O R E W O R D

F O R E W O R D

Before beginning any maintenance operation ensure that the appliance is in the OFF phase and disconnect it from the electric
power outlet.
Your pellet heater / boiler ECOTHERM is a solid fuel generator : it requires frequent controls and general cleaning operations. This
will guarantee regular operation and optimal output at all times. If the product is unused for a prolonged period of time it is mandatory
to inspect the smoke channel and outlet to ensure that there are no obstructions before use. It is necessary to accurately follow
the directions given below: Otherwise severe damages may occur for the product, the installation, objects and the people who
use the generator.

7 . 2

7 . 2

7 . 2

7 . 2

7 . 2

CLEANING 

CLEANING 

CLEANING 

CLEANING 

CLEANING  AND MAINTEN

AND MAINTEN

AND MAINTEN

AND MAINTEN

AND MAINTENANCE OF HEA

ANCE OF HEA

ANCE OF HEA

ANCE OF HEA

ANCE OF HEATER H20 / BOILER COMP

TER H20 / BOILER COMP

TER H20 / BOILER COMP

TER H20 / BOILER COMP

TER H20 / BOILER COMPA

A

A

A

AC T

C T

C T

C T

C T

 EVERY day and whenever necessary clean the burner.
CAUTION:

 Clean the burner regularly and thoroughly using a vacuum cleaner, and particularly in the area around the

spark plugs: this will guarantee correct functioning of the appliance.

 (see a clean burner in Figura 1).

CAUTION:

 When carrying out this operation avoid knocking or bumping the insulation on the door of the Compact as it

could break and this damage is not covered by warranty.

 EVERY day and whenever necessary clean the glass (only for H2O) .
 EVERY week and whenever necessary clean the tube bundle chamber (using the tube brush provided) by removing the inspection cover as

shown in fig. 7,8,9. Caution: Take special care when handling the cover and avoid knocking or dropping it; accidental breakages
are not covered by warranty.

 EVERY week and whenever necessary vacuum the ash from the compartment C1 (fig. 3).
 EVERY week and whenever necessary empty the ash from the pan C2 (fig. 5).
 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance.
 EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 (fig. 6).
To access the compartments C1, C2, C3, you must firstly remove the bottom door F (fig. 4.) by  firstly pressing the handle downwards, rotating
the cover outwards and sliding it upwards: now yo can access compartments C1, C2 .
To access compartment C3 firstly remove compartment C2 (fig.5. and fig.6) : to access the boiler ash pans you must firstly open the external door.
 EVERY month and whenever necessary vacuum the dust deposited at the bottom of the empty hopper.

Caution:   to guarantee correct and optimal combustion it is very important to correctly and hermetically close ash
pans C1, C2, C3 after maintenance operations to avoid various situations while it is operating, such as: 

" P GAS ",

" Start up failed clean the burner ".

•  AT THE END OF THE WINTER SEASON OR WHENEVER NECESSARY we recommend thoroughly cleaning the firebox and drawers of the

appliance using brushes and vacuum cleaner.

  AT LEAST ONCE A MONTH and whenever necessary check the smoke exhaust to ensure that it is free from ash deposits, particularly in the

initial sections that could have a smaller section.

  AT LEAST TWICE A YEAR clean the flue outlet. If there are any horizontal sections, inspect them and clean out any ash and soot deposits

before they block the passage of the flue gases.

Caution: A daily deposit of soot and
combustion residues on the glass is quite
normal.
It is also normal to find partially or totally
unburned pellets in the ash pan. When the
combustion chamber door is opened it is
normal for the ash to drop to the floor.

A vacuum device simplifies the cleaning procedure.
Use a damp cloth or a scrunched up piece of
newspaper, dampened and rolled in the ash, to wipe
the glass until it is perfectly clean. Do not clean the
glass while the heater H2O is operating. Remember
that the heater must be completely cooled down
before the side panel can be cleaned with a soft
cloth and water.

K E Y

Figure

LEGENDA

Figura

Summary of Contents for ECOTHERM COMPACT 25

Page 1: ...pg I INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 25 COMPACT 25 HEATING TECHNOLOGY AND INNOVATION ...

Page 2: ...LER 5 1 Description of control panel 5 2 Description of rear panel 5 3 Day and time setting 5 4 Chronothermostat ON OFF programming 5 5 Language selection 5 6 Operating level setting 5 7 Water pressure in the generator 5 8 Action temperature setting Sensor 1 Thermocell and Sensor 2 Thermocell as indicated in the hydraulic drawing para 4 8 5 9 Information about how the generator works 5 10 Boiler w...

Page 3: ...EC 92 31 EEC 93 97 EEC EN 14785 2006 EN 303 5 1999 Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series The reference standard for the H2O 25 is EN 14785 2006 The reference standa...

Page 4: ...rved correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A ATIONS TIONS TIONS TIONS TIONS NORMATIVE REFERENCES national and international standards used as reference guides in the following manual for the design industrialization and production of the products European directive 73 23 EEC...

Page 5: ... o T 5 3 5 0 r e t a w r e w o p d e t a r d e c u d e r l a t o T w K 6 4 3 4 w K m o o r r e w o p d e t a r d e c u d e r l a t o T 3 1 2 0 s s a l c r e l i o B 3 3 h g K x a m n i m n o i t p m u s n o C 7 4 3 1 2 4 1 C e r u t a r e p m e t g n i t a r e p o x a M 3 7 3 7 C e r u t a r e p m e t n r u t e r n i M 5 5 5 5 m m D e b u t t e l t u o e k o m S 0 0 1 0 0 1 a P r e w o p d e t a r...

Page 6: ...mal value of 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 4 3 4 3 4 3 4 3 4 MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEATER...

Page 7: ...tion of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Cleaning brush V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermostat bulb 100 C reset Z Burner AA Ash pan AB Control panel AC Riddling tool AD Spark plug AF Smoke side pressure switc...

Page 8: ...g protection is provided for ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 HO HO HO HO HOW W W W W T T T T TO MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEATER CASING TER CASING TER CASING TER CASING TER CASING 2 0 0m m S EM A T E R IA L EC O M B U S T IB IL E 2 0 0m m S EM A T E R IA L E C O M B U S T IB IL E 45 0 m m S E M A T E R IA L E C O M B U S T ...

Page 9: ... the casing Next mount the 2 side panels F by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver Fasten the front cover C by fitting it onto the side panels Fasten the door P to the left side with the special hinges and screws provided Lastly fit the back cover CP on the front cover C and fasten the hinges with the screws provided If ...

Page 10: ... the hopper then assemble it as follows Fasten the 4 telescopic legs A using the screws provided screws TSP 8x50 Fasten the pellet chute attention use chute B to the hopper using the screws provided screws TC 4 8x13 Mount the panel C by inserting the bottom folds on the holes of the hopper and then securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws...

Page 11: ...AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE CAUTION A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PARA 4 4 4 5 4 6 4 7 4 8 4 9 M 0 D A F E P X H 1 A Heating plant return E Safety valve 3 bar 1 2 H Safety thermostat 100 C O Expansion tank 2 5 l for protection of the b...

Page 12: ...ter boiler If this instruction is not observed serious damage which is not covered by warranty will result to the body of the heater boiler Have an electrician check the earthing There must be no electric potential volts between the earth of the generator and the actual earth of the plant To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings Dedicated gro...

Page 13: ...verter valve and system chronothermostat are shown in the diagram and in the following photos CAUTION in order to prevent too many boiler start ups with consequent reduction in the electrical heater lifetime the manufacturer highly recommends using a chronothermostat with a thermal hysteresis of at least 2 C C R O N O T E R M O S T A T O M O D E M s u l p an n e llop o s te rio re O N O F FE C O T...

Page 14: ... device Salts for resins Water softener Filter From water mains Heating system inlet tap To the usage point Outlet LEGENDA ON OFF Ecotherm Termostato ambiente Cronotermostato Modem Spia motor Spia riarmo riarmo Cronotermostato impianto Valvola deviatrice Dosatore di polifosfati Sali per resine Addolcitore Filtro Dall acquedotto Rubinetto di carico impianto riscaldamento All utenza Scarico ...

Page 15: ... expansion tank 1 5 bar CAUTION The Thermocell must also be connected only to 220V 50Hz power supply the adjustments of Sensor S1 and Sensor S2 must be controlled by the heater boiler and not by the Thermocell electric panel For this purpose connect 2 thermocouples optional code no 60010695 to the cable clamps of Sensor 1 and Sensor 2 of the generator CAUTION Sensor S1 must be set at 65 C over 65 ...

Page 16: ...itted in such a way that no scaling or deposit points are created If several heat generators power a single system or secondary circuit each heat generator must be connected directly to the system s expansion tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit When it is necessary to separate the single heat generator from...

Page 17: ...etting values only useable within the Menus Press button 3 to lower the value Press button 4 to raise the preset value 5 Programming Enable Disable keys Press this button to activate deactivate the programming presence absence of the symbol on the display 7 6 MENU selection button To access the main menu press the indicated button Press button 6 repeatedly to scroll the adjustment setting and prog...

Page 18: ...THERMOCONTROL the operating temperature for Sensor S1 and Sensor S2 can be activated and set if the plumbing system is fitted with Thermocell ITALIANO to select the language ITALIAN ENGLISH To access the functions of each subwindow wait a few seconds then act as described in the following paragraphs HEATEROFF 1 POWER LEVEL The appliance remains always at this power level 2 POWER LEVELS The applian...

Page 19: ...verheating remove the cause unscrew the protective cap and press the button 5 3 D 5 3 D 5 3 D 5 3 D 5 3 DA A A A AY Y Y Y Y AND AND AND AND AND TIME SETTING TIME SETTING TIME SETTING TIME SETTING TIME SETTING The heater boiler must be energised and the switch at the back turned to position 1 4 1 5 3 7 2 6 DAYS MON 00 MON 00 00 MON the figures relating to the minutes on the clock begin to blink Pre...

Page 20: ... Similarly as described above proceed to enter the hours and minutes for the first shut off OFF 1 Next proceed to program the other on off cycles for Monday and for the remaining days of the week The heater boiler must be energised and the switch at the back turned to position 1 It is possible to execute the weekly programming by setting up to 3 on off cycles for each day from Monday to Sunday To ...

Page 21: ...L THERMOCELL THERMOCELL THERMOCELL AS INDICA AS INDICA AS INDICA AS INDICA AS INDICATED IN TED IN TED IN TED IN TED IN THE HYDRA THE HYDRA THE HYDRA THE HYDRA THE HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING par WING par WING par WING par WING para a a a a 4 7 4 7 4 7 4 7 4 7 The heater boiler must be energised and the switch at the back turned to position 1 Press the button 6 repeatedly ...

Page 22: ...this time the generator is programmed to light the flame For this reason the generator will not accept power variations in the firebox The possibility of the generator not executing the lighting correctly can be attributed to the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is moist or does not comply with ...

Page 23: ...n power is not absorbed by the system above a temperature of 80 C the appliance will temporarily shut down and the word STOP will appear in the display Reactivation will occur automatically when the temperature drops to 58 C 13 15 SUNOUT 62 65 78 83 SUNOUT this function only activates automatically if the THERMOCONTROL setting is set on ON and if Thermosole solar panels are connected to the Thermo...

Page 24: ...IT SWITCHING ON CHING ON CHING ON CHING ON CHING ON THE HEA THE HEA THE HEA THE HEA THE HEATER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMPA A A A ACT CT CT CT CT Before using the heater boiler check that all the movable parts are in place also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Ve...

Page 25: ...d if necessary purge any existing air bubbles from the valve provided for this purpose CAUTION The start up phase word START appearing on the display takes approx 20 minutes during which the heater boiler ignores any commands transmitted to it After this time has elapsed the word RUNNING appears on the display When the machine is in the running phase the combustion can be adjusted manually or in A...

Page 26: ...ever necessary vacuum the ash from the compartment C1 fig 3 EVERY week and whenever necessary empty the ash from the pan C2 fig 5 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 fig 6 To access the compartments C1 C2 C3 you must firstly remove the bottom door F fig 4...

Page 27: ...pg XXVII ...

Page 28: ...pg XXVIII ...

Page 29: ...pg XXIX ...

Page 30: ... reverse order In the OFF phase the cleaning time for the brazier the movement of the cast riddler 5 is set at roughly 10 minutes It is normal to find partially burned embers at the sides of the burner The riddler action is timed in the WORK phase However its action is continuous in the OFF and STOP phases CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particularly in...

Page 31: ...ndard and its amending versions 8 2 8 2 8 2 8 2 8 2 COMB COMB COMB COMB COMBUSTION USTION USTION USTION USTION AIR INT AIR INT AIR INT AIR INT AIR INTAKE AKE AKE AKE AKE The air required for combustion can be taken in from the environment in which the heater H2O boiler Compact is installed The room where it is installed must always be adequately ventilated 1300 m3 h CAUTION The presence of extract...

Page 32: ...EDIATELY KEY Inspection Slope 3 5 2 3 m MAX Height more than 4 m Internal External Rain protection Cover slab Watertight steel sheet 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS The heater boiler is programmed to communicate 4 fundamental alarms The alarms are listed below Pellets finished clean the burner is communicated when the temperature during the RUNNING mode drops below 42 C This indicates...

Page 33: ...CHNICIAN 11 1 Main components and their operation SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe Note that it is strictly forbidden to apply any kind of mesh screen to the end of the pipe When the holes of the mesh clog up they create a plug that trips ...

Page 34: ...r boiler if it is activated it prevents the pressure in the system from reaching dangerous limits for the generator and for the components of the system If it trips verify the reasons and solve the causes for the overpressure SYSTEM CIRCULATOR PUMP This device conveys hot water produced by the appliance to the usage point The pump signal appears to indicate that it is operating 11 2 USEFUL ADVICE ...

Page 35: ...ELLETS IN THE BRAZIER WHILE OPERATING PELLETS WITH DEPOSIT ABOVE PERMISSIBLE LIMITS CLEAN THE BURNER MORE OFTEN SET THE OPERATING PROGRAM P2 OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHA...

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