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pg. XXXI

8

8

8

8

8

SMOKE EXHA

SMOKE EXHA

SMOKE EXHA

SMOKE EXHA

SMOKE EXHAUST 

UST 

UST 

UST 

UST TUBE

TUBE

TUBE

TUBE

TUBE

Due to the frequent accidents caused by poor functioning of flue outlets installed in private dwellings, we have prepared the
following paragraph to assist the installer in his inspection of the parts concerned with eliminating the gases produced by
combustion.  The smoke exhaust must be installed in compliance with UNI7129/92, UNI 10683 and EN14785 and must respect
the following reference values: The instructions provided in the regulations mentioned above must be accurately followed:
Otherwise severe damages may occur for the product, the installation, objects and the people who use the generator.

8 . 1

8 . 1

8 . 1

8 . 1

8 . 1

VENTILA

VENTILA

VENTILA

VENTILA

VENTILATION OF 

TION OF 

TION OF 

TION OF 

TION OF  THE R

THE R

THE R

THE R

THE ROOMS

OOMS

OOMS

OOMS

OOMS

• It is essential for the room in which the appliance is installed to be well-ventilated, also to guarantee air for combustion in the heater / boiler. The
natural air flow occurs directly through permanent apertures to the outside made in the walls of the room, or by means of single or multiple
ventilation ducting.
The ventilating air must come from outside and if possible, away from sources of pollution. Indirect ventilation is also allowed by taking in air from
rooms adjacent the one where the insert eater is installed taking into account all the warnings and limitations specified below.
•The apertures in the walls must comply with the following requirements:
- -have an unobstructed section of at least 6cm² for each Kw of installed thermal power, with a minimum limit of 100cm²;
- be made in such a way that the vent openings, both on the inside and outside of the wall, cannot be obstructed;
- be protected with grills or similar systems in order not to reduce the section described above;
- be situated at floor-level.
•The air flow can also be obtained from an adjacent room as long as:
- the adjacent room is equipped with direct ventilation in compliance with the points described above;
- in the room to be ventilated the installed appliances are only connected to one flue outlet;
- the adjacent room is not used as a bedroom or a common area of the building;
- the adjacent room is not a room with a fire hazard, such as storage sheds, garages, combustible material store rooms, etc...;
- the adjacent room does not become a vacuum compared to the room to be ventilated due to an opposite draught effect;
- the air flow from the adjacent room to the room to be ventilated is unobstructed through the permanent apertures having an overall net section

of no less than that indicated above. These apertures can be obtained by enlarging the space between the door and the floor.

This chapter is not intended to replace UNI 7129/92UNI 10683 and EN 14785 standards to which it refers. The qualified
installer must in any case be fully aware of this standard and its amending versions.

8.2

8.2

8.2

8.2

8.2

COMB

COMB

COMB

COMB

COMBUSTION 

USTION 

USTION 

USTION 

USTION AIR INT

AIR INT

AIR INT

AIR INT

AIR INTAKE

AKE

AKE

AKE

AKE

The air required for combustion can be taken in from the environment in which the heater H2O / boiler Compact is installed. The room where it
is installed must always be adequately ventilated (1300 m3/h) .
CAUTION: The presence of extraction fans or similar appliances, if operating in the same room or space in which the heater
H20 / boiler Compact is installed, could cause problems for the correct operation of the heater / boiler.

8 . 3

8 . 3

8 . 3

8 . 3

8 . 3

SMOKE OUTLET

SMOKE OUTLET

SMOKE OUTLET

SMOKE OUTLET

SMOKE OUTLET

•The smoke exhaust shown in the following figures is the best solution to ensure the discharge of smoke even when the fan is not operational,
such as for example if there is an electrical power failure. A minimum drop of 1.5 metres is required between the T terminal on the outside of the
building and the outlet at the back of the appliance, to ensure that residual combustion smoke is discharged in the case described above
(Otherwise the residues would stagnate inside the firebox and be discharged out to the free atmosphere).
The figures below illustrate the best solution for discharging the smoke out through the roof or into the flue outlet.  If you opt to discharge the
smoke out through the roof it is important to operate as shown in the figure below on the left. Insert a union tee with inspection cap, connecting
brackets suitable for the height of the flue outlet, flashing that crosses the roof and chimney cap to protect against bad weather conditions. If you
decide to use a classic masonry outlet see the diagram below on the right. A union tee with inspection cap and suitable supporting brackets are
required. If the flue outlet is too big we recommend inserting a stainless steel or porcelain-coated steel tube with a diameter not exceeding
150mm. Seal area where the inlet and outlet part of the smoke exhaust meets the wall. It is strictly forbidden to apply mesh to the end of
the outlet tube, as it could cause the heater / boiler to malfunction.  
If the smoke tube is installed in a fixed position it is advisable to
provide inspection openings for clean-out purposes especially in the horizontal sections. See the diagram. These openings are essential to allow
for the removal of ash and unburned products which tend to accumulate along the discharge path. The appliance operates with the
pressure in the combustion chamber lower than atmospheric pressure, whereas the discharge of smoke to the chimney is
slightly pressured, consequently the discharge system must be hermetically sealed. 
The smoke discharge tube must be made from
suitable materials such as for example: porcelain-coated steel tubes, and the various fittings sealed with red silicone (resistant to 350°C). The
outer casing of the tube must be made with insulating material (mineral wool, ceramic fibre) or use pre-insulated tubing.
The flue outlet must be able to withstand the action of a fire (in case of fire call the fire brigade immediately).

Summary of Contents for ECOTHERM COMPACT 25

Page 1: ...pg I INSTALLATION USE AND MAINTENANCE GUIDE ECOTHERM H20 25 COMPACT 25 HEATING TECHNOLOGY AND INNOVATION ...

Page 2: ...LER 5 1 Description of control panel 5 2 Description of rear panel 5 3 Day and time setting 5 4 Chronothermostat ON OFF programming 5 5 Language selection 5 6 Operating level setting 5 7 Water pressure in the generator 5 8 Action temperature setting Sensor 1 Thermocell and Sensor 2 Thermocell as indicated in the hydraulic drawing para 4 8 5 9 Information about how the generator works 5 10 Boiler w...

Page 3: ...EC 92 31 EEC 93 97 EEC EN 14785 2006 EN 303 5 1999 Thermorossi S p A Via Grumolo 4 ARSIERO VI declares that the heater H2O and the boiler Compact have been designed and manufactured in compliance with the safety requirements of the standards for EC marking This declaration refers to the entire range of the specified series The reference standard for the H2O 25 is EN 14785 2006 The reference standa...

Page 4: ...rved correctly 1 3 1 3 1 3 1 3 1 3 ST ST ST ST STAND AND AND AND ANDARDS ARDS ARDS ARDS ARDS AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMEND AND RECOMMENDA A A A ATIONS TIONS TIONS TIONS TIONS NORMATIVE REFERENCES national and international standards used as reference guides in the following manual for the design industrialization and production of the products European directive 73 23 EEC...

Page 5: ... o T 5 3 5 0 r e t a w r e w o p d e t a r d e c u d e r l a t o T w K 6 4 3 4 w K m o o r r e w o p d e t a r d e c u d e r l a t o T 3 1 2 0 s s a l c r e l i o B 3 3 h g K x a m n i m n o i t p m u s n o C 7 4 3 1 2 4 1 C e r u t a r e p m e t g n i t a r e p o x a M 3 7 3 7 C e r u t a r e p m e t n r u t e r n i M 5 5 5 5 m m D e b u t t e l t u o e k o m S 0 0 1 0 0 1 a P r e w o p d e t a r...

Page 6: ...mal value of 4000 4500 Kcal Kg and a density of approx 620 630 Kg m The use of fuel which does not comply with the description given above immediately voids the heater boiler warranty Do not use the appliance as an incinerator at the risk of voiding the warranty 3 4 3 4 3 4 3 4 3 4 MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEA MAIN COMPONENTS OF HEATER...

Page 7: ...tion of the boiler only P System circulating pump Q Back panel of heater R Thermostat 42 C S Smoke suction unit T Electronic power board U Cleaning brush V Pellet loading motor W Tube bundle inspection cover X Automatic relief valve Y Pocket for heating system PTC sensor and thermostat bulb 100 C reset Z Burner AA Ash pan AB Control panel AC Riddling tool AD Spark plug AF Smoke side pressure switc...

Page 8: ...g protection is provided for ref Uni 10683 4 2 1 4 2 1 4 2 1 4 2 1 4 2 1 HO HO HO HO HOW W W W W T T T T TO MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEA O MOUNT H2O 25 HEATER CASING TER CASING TER CASING TER CASING TER CASING 2 0 0m m S EM A T E R IA L EC O M B U S T IB IL E 2 0 0m m S EM A T E R IA L E C O M B U S T IB IL E 45 0 m m S E M A T E R IA L E C O M B U S T ...

Page 9: ... the casing Next mount the 2 side panels F by inserting the 2 holes of the bottom fold on the pins of the base and fastening the 2 top screws with a screwdriver Fasten the front cover C by fitting it onto the side panels Fasten the door P to the left side with the special hinges and screws provided Lastly fit the back cover CP on the front cover C and fasten the hinges with the screws provided If ...

Page 10: ... the hopper then assemble it as follows Fasten the 4 telescopic legs A using the screws provided screws TSP 8x50 Fasten the pellet chute attention use chute B to the hopper using the screws provided screws TC 4 8x13 Mount the panel C by inserting the bottom folds on the holes of the hopper and then securing it using the screws provided screws TC 4 8x13 Similarly fasten the panel E using the screws...

Page 11: ...AT LEAST 70 CM TO FACILITATE MOVING THE APPLIANCE FOR MAINTENANCE CAUTION A CONNECTION MUST BE MADE BETWEEN THE SAFETY VALVE AND THE OUTLET TO PREVENT DAMAGING MATERIALS SURROUNDING THE BOILER HEATER WHEN THE VALVE ISACTIVATED SEE PARA 4 4 4 5 4 6 4 7 4 8 4 9 M 0 D A F E P X H 1 A Heating plant return E Safety valve 3 bar 1 2 H Safety thermostat 100 C O Expansion tank 2 5 l for protection of the b...

Page 12: ...ter boiler If this instruction is not observed serious damage which is not covered by warranty will result to the body of the heater boiler Have an electrician check the earthing There must be no electric potential volts between the earth of the generator and the actual earth of the plant To prevent electrochemical corrosion of the boiler body do not use galvanised pipes and fittings Dedicated gro...

Page 13: ...verter valve and system chronothermostat are shown in the diagram and in the following photos CAUTION in order to prevent too many boiler start ups with consequent reduction in the electrical heater lifetime the manufacturer highly recommends using a chronothermostat with a thermal hysteresis of at least 2 C C R O N O T E R M O S T A T O M O D E M s u l p an n e llop o s te rio re O N O F FE C O T...

Page 14: ... device Salts for resins Water softener Filter From water mains Heating system inlet tap To the usage point Outlet LEGENDA ON OFF Ecotherm Termostato ambiente Cronotermostato Modem Spia motor Spia riarmo riarmo Cronotermostato impianto Valvola deviatrice Dosatore di polifosfati Sali per resine Addolcitore Filtro Dall acquedotto Rubinetto di carico impianto riscaldamento All utenza Scarico ...

Page 15: ... expansion tank 1 5 bar CAUTION The Thermocell must also be connected only to 220V 50Hz power supply the adjustments of Sensor S1 and Sensor S2 must be controlled by the heater boiler and not by the Thermocell electric panel For this purpose connect 2 thermocouples optional code no 60010695 to the cable clamps of Sensor 1 and Sensor 2 of the generator CAUTION Sensor S1 must be set at 65 C over 65 ...

Page 16: ...itted in such a way that no scaling or deposit points are created If several heat generators power a single system or secondary circuit each heat generator must be connected directly to the system s expansion tank or group of expansion tanks sized overall for the total volume of water contained in the same plant or independent circuit When it is necessary to separate the single heat generator from...

Page 17: ...etting values only useable within the Menus Press button 3 to lower the value Press button 4 to raise the preset value 5 Programming Enable Disable keys Press this button to activate deactivate the programming presence absence of the symbol on the display 7 6 MENU selection button To access the main menu press the indicated button Press button 6 repeatedly to scroll the adjustment setting and prog...

Page 18: ...THERMOCONTROL the operating temperature for Sensor S1 and Sensor S2 can be activated and set if the plumbing system is fitted with Thermocell ITALIANO to select the language ITALIAN ENGLISH To access the functions of each subwindow wait a few seconds then act as described in the following paragraphs HEATEROFF 1 POWER LEVEL The appliance remains always at this power level 2 POWER LEVELS The applian...

Page 19: ...verheating remove the cause unscrew the protective cap and press the button 5 3 D 5 3 D 5 3 D 5 3 D 5 3 DA A A A AY Y Y Y Y AND AND AND AND AND TIME SETTING TIME SETTING TIME SETTING TIME SETTING TIME SETTING The heater boiler must be energised and the switch at the back turned to position 1 4 1 5 3 7 2 6 DAYS MON 00 MON 00 00 MON the figures relating to the minutes on the clock begin to blink Pre...

Page 20: ... Similarly as described above proceed to enter the hours and minutes for the first shut off OFF 1 Next proceed to program the other on off cycles for Monday and for the remaining days of the week The heater boiler must be energised and the switch at the back turned to position 1 It is possible to execute the weekly programming by setting up to 3 on off cycles for each day from Monday to Sunday To ...

Page 21: ...L THERMOCELL THERMOCELL THERMOCELL AS INDICA AS INDICA AS INDICA AS INDICA AS INDICATED IN TED IN TED IN TED IN TED IN THE HYDRA THE HYDRA THE HYDRA THE HYDRA THE HYDRAULIC DRA ULIC DRA ULIC DRA ULIC DRA ULIC DRAWING par WING par WING par WING par WING para a a a a 4 7 4 7 4 7 4 7 4 7 The heater boiler must be energised and the switch at the back turned to position 1 Press the button 6 repeatedly ...

Page 22: ...this time the generator is programmed to light the flame For this reason the generator will not accept power variations in the firebox The possibility of the generator not executing the lighting correctly can be attributed to the following factors cleanliness of the generator smoke exhaust particularly cold sudden surges and drops in the electric power supply fuel is moist or does not comply with ...

Page 23: ...n power is not absorbed by the system above a temperature of 80 C the appliance will temporarily shut down and the word STOP will appear in the display Reactivation will occur automatically when the temperature drops to 58 C 13 15 SUNOUT 62 65 78 83 SUNOUT this function only activates automatically if the THERMOCONTROL setting is set on ON and if Thermosole solar panels are connected to the Thermo...

Page 24: ...IT SWITCHING ON CHING ON CHING ON CHING ON CHING ON THE HEA THE HEA THE HEA THE HEA THE HEATER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMP TER H2O BOILER COMPA A A A ACT CT CT CT CT Before using the heater boiler check that all the movable parts are in place also remove any labels and stickers from the glass to avoid having permanent traces remain on the surfaces Ve...

Page 25: ...d if necessary purge any existing air bubbles from the valve provided for this purpose CAUTION The start up phase word START appearing on the display takes approx 20 minutes during which the heater boiler ignores any commands transmitted to it After this time has elapsed the word RUNNING appears on the display When the machine is in the running phase the combustion can be adjusted manually or in A...

Page 26: ...ever necessary vacuum the ash from the compartment C1 fig 3 EVERY week and whenever necessary empty the ash from the pan C2 fig 5 EVERY 2 weeks and whenever necessary clean out the smoke exhaust tee at the mouthpiece of the appliance EVERY 15 weeks and whenever necessary vacuum the ash from the compartment C3 fig 6 To access the compartments C1 C2 C3 you must firstly remove the bottom door F fig 4...

Page 27: ...pg XXVII ...

Page 28: ...pg XXVIII ...

Page 29: ...pg XXIX ...

Page 30: ... reverse order In the OFF phase the cleaning time for the brazier the movement of the cast riddler 5 is set at roughly 10 minutes It is normal to find partially burned embers at the sides of the burner The riddler action is timed in the WORK phase However its action is continuous in the OFF and STOP phases CAUTION Clean the burner regularly and thoroughly using a vacuum cleaner and particularly in...

Page 31: ...ndard and its amending versions 8 2 8 2 8 2 8 2 8 2 COMB COMB COMB COMB COMBUSTION USTION USTION USTION USTION AIR INT AIR INT AIR INT AIR INT AIR INTAKE AKE AKE AKE AKE The air required for combustion can be taken in from the environment in which the heater H2O boiler Compact is installed The room where it is installed must always be adequately ventilated 1300 m3 h CAUTION The presence of extract...

Page 32: ...EDIATELY KEY Inspection Slope 3 5 2 3 m MAX Height more than 4 m Internal External Rain protection Cover slab Watertight steel sheet 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS 9 ALARMS The heater boiler is programmed to communicate 4 fundamental alarms The alarms are listed below Pellets finished clean the burner is communicated when the temperature during the RUNNING mode drops below 42 C This indicates...

Page 33: ...CHNICIAN 11 1 Main components and their operation SMOKE PRESSURE SWITCH This is a safety switch that stops the screw feeder motor whenever necessary The main cause for the pressure switch tripping is a blocked flue outlet or smoke exhaust pipe Note that it is strictly forbidden to apply any kind of mesh screen to the end of the pipe When the holes of the mesh clog up they create a plug that trips ...

Page 34: ...r boiler if it is activated it prevents the pressure in the system from reaching dangerous limits for the generator and for the components of the system If it trips verify the reasons and solve the causes for the overpressure SYSTEM CIRCULATOR PUMP This device conveys hot water produced by the appliance to the usage point The pump signal appears to indicate that it is operating 11 2 USEFUL ADVICE ...

Page 35: ...ELLETS IN THE BRAZIER WHILE OPERATING PELLETS WITH DEPOSIT ABOVE PERMISSIBLE LIMITS CLEAN THE BURNER MORE OFTEN SET THE OPERATING PROGRAM P2 OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT FULL POWER FOR 10 HOURS TO COMPLETE THE BAKING THE SMOKE EXHAUST IS NOT SEALED CORRECTLY MAKE SURE THAT THE GASKETS HAVE BEEN FITTED TO THE SMOKE EXHA...

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