Thermos 461240504, Product Manual

Page 1: ...461240504 80001916 05 24 04 To insure your satisfaction and for follow up service register your grill online at www grillregistration com ...

Page 2: ...Use grill only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence with or Handling and storage of LP cylinders must conform to LP Gas Code Grill is not for use in or on recreational vehicles and or boats All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or or Kee...

Page 3: ... product THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent wit...

Page 4: ... The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5 452 70...

Page 5: ...PARTS DIAGRAM Model No 461240504 461240504 5 F G C B D NN A AA BB LL SS MM FF DD QQ PP JJ OO I I HH GG RR QQ RR R W X U V Z UU R R O Q T P H J K N L L L I M M M TT TT E S S S FF FF FF Y CC EE KK KK ...

Page 6: ...g one self tap screw on each side ZZ Left front leg Caster wrench Locking casters on front legs Attach non locking casters to rear legs Tighten casters using the caster wrench provided locking casters to front legs Rear view ZZ NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the sam...

Page 7: ...d with the two holes on each brace Make sure the regulator hose is hanging outside the cart Secure grill head to leg braces using four screws lock washers and flat washers Screws must be attached from of grill head into brace 1 4 20x3 4 AAA 7mm BBB 7mm CCC inside Do not fully tighten screws until side shelf and sideburner shelf are assembled Align holes Regulator hose BBB CCC 461240504 7 AAA ...

Page 8: ...t on front bracket Place sideburner shelf over left cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using one screw lock washer and flat washer on each bracket 1 4 20x3 4 AAA 7mm BBB 7mm CCC Fully tighten screws inside grill bottom at this time BBB CCC Repeat on front bracket CAUTION SHARP EDGES Wear gloves if necessary CAUTION SHARP EDGES We...

Page 9: ... into shelf placing end of burner over sideburner valve Valve should be in center hole of burner tube Make sure pin on bottom of burner is in center hole in shelf bracket Secure burner to bracket with two screws lock washers and flat washers 10 24x3 8 DDD 5mm EEE 5mm FFF See illustration below for correct burner to valve engagement Sideburner valve Sideburner Correct burner to valve engagement Pin...

Page 10: ...r ignitor wire to electrode Place brass top on sideburner then place sideburner grate onto shelf Place flametamers 3 over burners by inserting tabs into slots in front of firebox Opposite ends of flametamers rest on pins in back of firebox Sideburner ignitor wire Valve clip 10 461240504 F l a m e t a m e r Front of firebox Flametamer Back of firebox ...

Page 11: ...o grill bottom Grate wires running front to back should be facing upward side to side wires downward 12 To assemble SwingAway first insert pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Pivot wire Leg wire SwingAway ...

Page 12: ...lf Press the top door pin down align with hole in door brace release door pin Press pin on door top CAUTION SHARP EDGES Wear gloves if necessary 14 Slide condiment baskets into brackets on back of both doors Smaller basket on left door larger basket on right door ...

Page 13: ...461240504 13 15 Hang the match lighting sticks and chains from the small hooks on the left and right side panels 16 Slide grease tray into back of grill Make sure drain hole is on left side ...

Page 14: ...ve facing front Tank valve must face to front of cart once tank is attached Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire CAUTION LP tank is sold separately Fill and leak check the tank see Use Care section before attaching to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf Make...

Page 15: ...ap onto ignitor AA Battery 461240504 15 19 Regulator and hose must pass hose bracket before connecting to LP tank Read in the Use and Care section of this manual UNDER Connecting Regulator to the LP Tank VERY IMPORTANT Regulator and hose must pass UNDER hose bracket Hose Bracket NOTE Doors not shown for clarity ...

Page 16: ...wing requirements Use only LP tanks equipped with this type of valve Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dan...

Page 17: ...n fill test and certify their cylinders Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical app...

Page 18: ...n Brush soapy solution onto areas circled below rushing sound 5 If growing If leaks cannot be stopped do not try to repair 6 bubbles appear there is a leak Close LP tank valve immediately and retighten connections Call for replacement parts Order new parts by giving the serial model number and name of items needed to the Grill Service Center at 1 800 241 7548 U S or 1 800 387 6057 CANADA Always cl...

Page 19: ...P tank To ignite turn center knob to HI push and hold ELECTRONIC IGNITOR button If ignition does NOT take place within 5 seconds turn all burner valves to OFF wait 5 minutes then repeat lighting procedure To ignite left burner turn left knob to HI To ignite right burner turn right knob to HI Do not lean over grill while lighting 1 Open lid 2 3 4 5 Lighting instructions continued on next page For S...

Page 20: ...d turn smoothly Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of gril...

Page 21: ...ose pliers 4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube and burner several times Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tu...

Page 22: ...fter handling raw meat and poultry Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Refrigerate prepared foods and leftovers promptly Clean Separate Cook Chill For more information call USDA Me...

Page 23: ...pty If LP tank is not empty refer to Turn the coupling nut about one half to three quarters additional Reengage burner and valve Check steps in assembly instructions Check for gas in LP tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then lig...

Page 24: ... battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Soluti...

Page 25: ...D AND RETURN IT 10 DAYS OF PURCHASE S IL VOUS PLAIT REMPLIR CETTE CARTE ET LA RETOURNER DANS 10 JOURS APRÈS L ACHAT WITHIN FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE LE MANQUE DE RETOURNER PEUT AFFECTER VOTRE GARANTIE Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM ...

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Page 28: ...A Division of W C Bradley Co Columbus GA 31902 ...