Thermos 461262006, Product Manual

Page 1: ...ty statements assembly insb uctions anduseandcaredirections before attempting toassemble andcook INSTALLER ASSEMBLER Leave thismanualwithconsumer CONSUMER Keepthismanual forfuturereference _ WARNING Failuretofollowall manufacturer s ins_uctions could result inserious personal injury and or property damage _ CAUTION Somepartsmaycontainsharpedges especially as notedinthemanual Wearprotective glovesi...

Page 2: ...orm to LPGasCodeNFPA ANS158 Grill isnotforuseinoron recreational vehicles and orboats Allele_ical accessories such asrotisserie must be eleckically grounded inaccordance withlocalcodes or NationalElec_icalCode ANSI NFPA70 Keepany elec_calcords and or fuel supply hosesaway_m anyhot surfaces Thisgrillis safetycertified for useintheUnited Statesonly Do notmodifyforusein anyotherlocation Modification ...

Page 3: ...n replacement ofparts by anyone other thanManufacturer misuse transportation commercial use abuse hostile environments inclement weather acts ofnature animal tampering improper installation orinstallation not inaccordance with local codes This limited warranty does notcover scratches dents corrosions ordiscoloring byheat abrasive andchemical cleaners oranytools used in theassembly orinstallation o...

Page 4: ...Ldred measurements 12 30 5cm diameter x 18 45 7cm tall with20 Ib 9 kg capacity maximum LPcylinders mustbeconstructed andmarked inaccordance withspecifications forLPcylinders oftheUS Department of Transportation DOT SeeLPcylinder collar formarking LPcylindervalvemust have Type1outlet compaUble with regulator orgrill Safety raliefvelve ULlisted Overfill Protection OPDHand Wheel Device OPD ThisOPDsaf...

Page 5: ...lied withvalve LP Cylinder Leak Test Foryoursafety LeaktestmustberepeatedeachtimeLPcylinderisexchanged orrefilled Donotsmoke duringleaktest Donotusean openflameto check forgasleaks Grillmustbeleaktestedoutdoors ina well ventilated area away_m ignitionsourcessuchasgasfiredor ele_ical appliances Duringleaktest keepgrillawayfrom openflames orsparks Usea deanpaintbrushanda 50 50mildsoapandwater soluti...

Page 6: ...steps5and6 Ifyouarestill unableto completethe connection do notusethis regulatod Donotinsertanytoolorforeignobjectintothevalve outlet or safety reliefvalve Youmaydamagethevalve and causea leak Leakingpropanemayresultin explosion fire severepersonalinjury or death Neverattemptto attachthisgrilltothe self contained LPgassystem of a camper trailer ormotorhome Donotusegrilluntilleak tested If a leakis...

Page 7: ...ogrillandempf_ed after eachuse Donotremovegreasetrayuntilgrillhas completelycoded Ifyou noticegreaseor otherhotmetedaldripping_omgrill ontovalve hoseor regulator turnoffgassupplyat once Determine thecause correctit than cleanandinspectvalve hoseandregulatorbeforecontinuing Performa leaktest Keepventilationopeningsincylinderenclosure grillcart free andclearof debris Donotstore objectsor materials i...

Page 8: ...hold elec_onic ignitor button Click should beheardandspark seeneachtime between collectorboxorburner andelectrode See Troubleshooting if no click orspark Valve Check Important Makesuregas isoffat LPcylinderbefore checldng valves Knobslockin OFF position Tocheck valves firstpushinknobs andrelease knobs should spring back If knobsdonotspring back replacevalve assembly before using gdll Turnknobs to ...

Page 9: ...grill fromstorage follow C eaning theBumer Assembly instructions before starting gdll Cleaningthe BurnerAssembly Follow theseinstructions tocleanand or replace parts of burner assembly orifyouhavetrouble igniting grill 1 Turngasoffat controlknobsandLPcylinder 2 Remove cookinggrates andflametamers 3 Remove screws andcarryover tubesfromrearof burners 4 Remove screw andwashers todisengage bumerfrom b...

Page 10: ...oul_j thoroughlyto killbacteria Usea thermometer toensureproper internal foodtemperatures Chill Refrigerate prepared foodsandleftovers prompUy For more information call USDA Meat and Poultry Hotiine at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST 1 Burner Cooking Cookwithdirect orindirect heat Bestfor smaller mealsorfoods Consumes lessfuel HowToTellIf MeatIs GrilledThoroughly ...

Page 11: ...on of your grill Routine Care After each use letyour grill cool and then wipe the grill witha soft damp soapy cloth and rinsewith clean water It is important to remove any food particles or marinadefrom the stainless steel surfaceof your grill Most marinadesare highly acidic and damage stainless steel DO NOT USE STEELOR WIRE WOOL Toclean polish and protectyour stainless steel grill on a weekly bas...

Page 12: ... Screw 26 7mm Fiat Washer 26 7mm Lock Washer Tools required for assembly CasterWrench Provided Phillips screwdriver Not provided Estimated assembly time 30 45 minutes Cetefied Grll Parts AndAccessortes ChaFBr land Des gn Char Broil Gas G_ll Briquettes Char D amonds Cooking Zoneand Desgn Diamond Flame ExecutveChef Faststert Flare Fighter FlavorMastsr Gas Grill Siloue_eand Design H20 Smoker Lava Fla...

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Page 14: ...4093 Bottomshelf_ 80005706 Rear Fa Attach sidepanels tobottom shelfusing three 1 4 20x1 2 screws 7mmlock washers and 7ramfiatwashers perpanel IMPORTANT Panelwithlargeholemust Beon leftsideof bottomshelf 7mmII Leftsidepanel _ withlargehole 80005707 Makesuresidepanels are pushedasfar to the rearof bottomshelfas possiblebeforefully tighteningscrews _ RigMsidepanel 80005708 14 461262006 ...

Page 15: ...nd 7ram flat washers on each side 80005623 m This step requires two people to lift and position grill heed onto cert Carefully lowerthe grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grillhead_ _ Regt 461262006 15 ...

Page 16: ... DOWNWARD POSITION WHEN ASSEMBLED TO CART D On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20xl V2 screw 7ram lock washer and 7ram flat washer on each side Do not fully tighten screws until side shelf installation is complete in latersteps l 4 20xfV_ 7ramlock 7ramflat screw washer washer pperbackpanel 8000...

Page 17: ...am fiat washers Tabs into D Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 2gx1 2 screw 7ram lock washer and 7mm flat washer in upper hole Use one l 4 20xlW screw 7turn lock washer and 7ram fiat washer in lower hole Attach front of shelf and fascia using three 1 4 20xl 2 screws 7mm lock washers and 7ram fiat washers Now yo...

Page 18: ...asciausing two 8 32x3 8 screws and4mmlock washers Press sideburner control knobontovalve stem Sidebumer valvebracket Control knobbezel 80005596 _ _ Insert sidebumer burner intoleftshelf making sureburner tubeengages sideburner valve A Center studonbottom of burner fitsintocenter holeinburner bracket onshelf Seeillustration Cfor proper burner to valve engagement Secure burner to bracket using two 1...

Page 19: ...Sidebumerwind dive_er 80005038 Insideof cart insert ends of left and right grease tray rails into slots between upper and lower back panels near grease tray opening Attach opposite ends of rails to bottom edge of front brace using one 8x318 self tapping screw per rail To the left of the rails repeat this procedure to install the tank heat shield Attach heat shield to front brace using two 8x3 8 se...

Page 20: ...n in_ont brace alignhinge holeontopof door andreleasehinge pininto door E Hingepin onbottom of door Left door ht door 80005717 80005719 Install flametamersbysliding oneendofeachflametamerintoslots atfrontoffireboxandresting opposite endonpinsin backof firebox 20 461262006 ...

Page 21: ...eakchecked placecylinder intoholeinbottomshelf Makesurecylinder valveisfacing frontof grill Securecylinder withcylinder screwunderbottom shelf Insert regulator throughlargeholein leftsidepanel See Use Care section of this manuaJto performthe Burner Flame Check and for importantsafety instructions beforeusing AlwayskeepLPcylinders in uprightpositionduring use transport andstorage Cylindervalve must...

Page 22: ...installgreasetraywill causehotgreasetodripfrombottom ofgrillwith riskoffireor property damag_ Greasetray 80003584 _1_ Unscrewelectronic ignif_on buttononfrontofcontrol panel Insert AAbatteryintoignitor negalJve endfirst Replace button ElectronicIgnitionButton 80004341 22 461262006 ...

Page 23: ...Attach towel bar to right side shelf using two 1 4 20x1 2 screws 7ram lockwashers and 7ram fiat washers 7rnmFiatwasher 7mmLockwasher 114 20x112 screw Towelbar 80005716 461262006 23 ...

Page 24: ...cessgreasefrominsidefireboxarea greasetray andother surfaces Troubleshoo_ng Burner s will not light usingignitor See ElectronicIgnition Troubeshootinga so Condnuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engaged with controlvalve Obstruction in burner No gasflow Vaporlockat couplingnut to LPcylinder Coupling nutandLPcylindervalvenot fullyconnected ELECTRICAL iSSUES Electrode crack...

Page 25: ...lduparound burnersystem Uselong stem match fireplacematch See Match Lighting sectiond Useand Care Checkfor gas in LPcylinder Turnoffknobs wait 30secondsandlightgrill if flamesarestilllow turn offknobsandLPcylindervalve Disconnect regulator Reconnectregulatorandleak test Turnon LPcylindervalve wait 30 secondsandthenlight grill Turnoffknobsand LPcylindervalve Disconnect couplingnut from cylinder Rec...

Page 26: ...osparksaregenerated withnewbatteryandgood wireconnections moduleis faulty oAreoutputconnections on andtight Areoutputconnections on andtight If possiNe observegriflin darklocation Operate ignitionsystemandlookfor arcingbetweenoutputwires andgdflframe Allsparkspresentbutweak or at slowrate Hasmoistureaccumulated onelectrodeand orin burner ports Inspectelectrodesfor cracks Installbattery makesuretha...

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Page 28: ...klist Read and understand owners manual Never overfill LP cylinder Oveffilled cylinders may causefreeze up of regulator Check tubes for spider webs Ensurevalves are correctly installed in burner tubes Always ensurecontrol knobs are in OFF position and regulator is attached to tank BEFORE openingtank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase THERMOS STAINLESS...