Thermos 461630510, Product Manual

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Page 2: ...ally hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and imm...

Page 3: ...helf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ...pliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled s Clean grill often preferably after each cookout If a bristle brush is used to c...

Page 12: ...tate knobs from HI to LOW You should see Turning Grill Off Turn all knobs to OFF position Turn LP tank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burner and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is ...

Page 13: ...in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly in...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ...XLE ROD N 1 SIDE BRACE O 1 CART LEG UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 RIGHT FRONT LEG CURVED T 2 EXTENDER U 1 LEFT FRONT LEG CURVED V 2 SUPPORT BRACKET W 2 BACK BRACE X 1 FRONT PANEL Y 1 HANDLE Z 1 HEAT TENT AA 1 COOKING GRATE BB 2 TANK EXCLUSION WIRE CC 1 HEAT SHIELD DD 2 KNOB EE 1 IGNITOR FF 2 LOWER HINGE GG 2 UPPER HINGE HH 1 TANK RETAINER I...

Page 16: ...B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E PARTS DIAGRAM 16 ...

Page 17: ...t front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 10 24 Flange Nut Qty 3 Upper right Leg Right Front Leg Curve Right Back Leg Straight Support Bracket Leg Extender Right Leg Place as shown Attach upper right leg and right front leg curve with 10 24x1 1 ...

Page 18: ...k braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all in second hole 10 24 Flange Nut Qty 8 Hitch Pin Qty 1 Wheel Bushing Qty 1 10 24x1 1 4 Machine Screw Qty 8 Cone side of wheel against leg Wheel Side Brace Back Brace Hitch Pin Wheel Bushing Back Brace Fro...

Page 19: ...Nut Qty 4 19 Control panel Side Brace 6 Valve Hose Regulator and Ignitor Attach v Attach ignitor to control panel using the stamped nut that s provided NOTE if your grill come with Snap in ignitor please see Option alve hose regulator assembly to control panel with 10 24x1 2 machine screws 10 24x1 2 Machine Screw Qty 2 Option Snap the ignitor into the control panel Ignitor Ignitor Stamped nut Hose...

Page 20: ...tankretainerintosidebraceandsecurewith 10 24x3 8 wingnut 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attachotherendtobackbracewith 8 32x3 8 sheetmetalscrews 8 32x3 8 Sheet Metal Screw Qty 2 Heat Shield 10 24x3 8 Wing Screw Qty 1 Tank Retainer 20 ...

Page 21: ... attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts Push control knobs onto valve stems C 10 24x1 1 4 Machine Screw Qty 4 10 24x1 2 Machine Screw Qty 2 5x15 Fiber Washer Qty 10 10 24 Flange Nut Qty 8 10 24X1 2 Machine Screw 5x15 Fiber Washer 10 24 Flange Nut 5x15 Fiber Washer 10 24X1 1 4 Machine Screw ...

Page 22: ...back of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine Screw 1 4 20x1 2 Machine Screw 8 32X3 8 Sheet Metal Screw Qty 8 1 4 20x1 1 4 Machine Screw Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 Side Shelf Bushing Qty 8 A B 22 ...

Page 23: ...shers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 10 24 Flange Nut Qty 4 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 7x15 Fiber Washer Qty 4 1 4 20 Wing Nut Qty 2 A B 7x15 F...

Page 24: ...Upper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to heat tent support screws Place cooking grate onto firebox 14 Cooking Grate Heat Tent 24 ...

Page 25: ... in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas ho...

Page 26: ...linder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spide...

Page 27: ...knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob on...

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Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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