Thermos EXPRESS 06401314, Owner'S Manual

Page 1: ...pliance and immediately call your gas supplier or your fire department WARNING CAUTION INSTALLER ASSEMBLER Leave these instructions with consumer CONSUMER Keep this manual for future reference This manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assembling and using the appliance Follow all w...

Page 2: ...ledgeable agents will be glad to assist you 1 800 232 3398 1 800 232 3398 2 06401314 Keep the fuel supply hose away from any heated surfaces For residential use only Not intended for commercial use Do not leave appliance unattended Keep children and pets away from appliance at all times CAUTION Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve ...

Page 3: ...fect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer 06401314 3 2 Grill Service Center 2 Product Record Information 2 Installation Safety Precautions 2 Safety Symbols 2 Table of Contents 3 Parts List 8 Parts Diagram 9 Assembly 10 14 Troubleshooting 16 17 Warranty Use and Care 4 7 Reg...

Page 4: ...ng is obstructing flow of gas at regulator and gas cylinder openings Remove any obstruction that may be found and repeat leak test Order new parts by giving the serial model number and name of items needed to the Grill Service Center at If threads are damaged on either regulator or gas cylinder replace 1 800 232 3398 A WARNING For Safe Use of Your Grill and to Avoid Serious Injury Apartment Dwelle...

Page 5: ...heck to make sure they are lit close the lid and warm up grill on high for 20 minutes Curing of paint and parts will produce an odor only on first lighting Grill is not to be used as a heater Ignitor Lighting Do not lean over grill while lighting 1 Open lid during lighting 2 3 4 5 6 Make sure LP cylinder is properly connected to regulator Turn LEFT knob to Turn rotary ignitor knob up to 5 times to...

Page 6: ...ay still light but the obstruction does not allow full gas flow to the burners Smell gas Burner s will not light A small yellow flame from burner should be blue Fire coming from around or behind control knob Follow the instructions Clean burners often Use a 12 pipe cleaner to clean out the burner tubes You may also force a stream of water from a hose nozzle through burner tubes to clean them IF YO...

Page 7: ...e brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot Storing Your Grill Clean cooking surface and grease container When LP cylinder is co...

Page 8: ...any and its affiliates Artisan Collectiion by Char Broil C3 and Design Char Broil and Design Flame Design FlavorTents Grill 2 Go Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Tra...

Page 9: ...RAM Note Somegrillpartsshowninassemblystepsmaydifferslightlyinappearancefromthoseonyourparticular grillmodel Howeverthemethodofassemblyremainsthesame A B D E F G H O P K L I M J N O S U U V T Q Q R W 06401314 9 C ...

Page 10: ...embly upright on level ground Best to place on top of protective mat or cardboard to reduce scratching 2 Insert each leg assembly onto bottom casting assembly Assure cutouts on leg pivot engages over threaded tabs on bottom casting assembly 3 Attach each leg assembly using 2 10 24x3 screws Bottom Casting Assembly Leg Assemblies 10 x 3 Screw Qty 4 10 06401314 1 2 ASSEMBLY Side Handle Slots ...

Page 11: ...rill Bottom 1 Attach handle to grill lid using 4 10 24 x 3 8 screws Use ONLY hand driven screwdriver Do not over tighten 10 24 x 3 8 Screw Qty 4 Grill Lid Handle 10 24 x 3 8 Screw 1 Attach grill lid to grill bottom using 2 hitch pins and 2 cotter pins 06401314 11 3 4 ...

Page 12: ...rews 2 Insert 4 AA batteries NOT INCLUDED 2 per battery compartment as indicated on handle light 3 Replace covers and secure screws that were loosened earlier 1 Insert hook end on handle light into right side of handle push down on other side to lock handle light in place 2 To remove handle light slide release button on left side of handle light pull handle light up 12 06401314 5 6 ...

Page 13: ...nition knob by aligning holes with control panel as shown 2 Remove 4 clear protectors from shelf supports Control Knob 1 Open grill lid unfold side shelves 2 Remove 2 cooking grates from grill 3 Install 2 vaporizer bars by inserting round end of vaporizer bar inside front hole of grill Rest rear end of vaporizer bar over support rib on back side of grill 4 Replace cooking grates 06401314 13 Left S...

Page 14: ...ellow cap from gas inlet located bottom rear side of grill 4 Bring hose connector to the rear of grill 5 Pull back outer ring of hose connector and push connector onto back of gas inlet Release outer ring Ring should connect and lock hose in place NOTE Perform leak test as described in Care Use section before operation 14 06401314 9 Note If using a longer 1 pound cylinder make sure left side shelf...

Page 15: ...bly 2 Fold side shelves into bottom casting and close lid 3 Fold both legs inward towards center underneath bottom casting 4 Using match holder located at rear of grill secure legs together by inserting loop ends of match holder over leg notch located on each leg Match Holder Legs fold Inward Leg Notches 06401314 15 ...

Page 16: ...er Turn off gas valves Return LP cylinder to gas supplier Turn off gas valves Remove regulator from cylinder and visually inspect rubber seal for damage See Leak Test and Connecting Regulator To The LP Cylinder Turn off gas valves Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning The Bur...

Page 17: ...em Burner and or burner tubes are blocked Grease buildup in ports GAS ISSUES Prevention Solution Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use paper match long stem match fireplace match or match holder where supplied See Match Lighting section of Use and Care manual Turn front of grill to face wind or increase flame height Replace refill LP c...

Page 18: ...difications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages ar...

Page 19: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM 06401314 19 ...

Page 20: ...EST Mon Fri Please ensure your warranty registration is complete 1 800 232 3398 Grilling Safety Checklist Read and understand owners manual Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Pur...