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Owner's Manual for Thern TSSBW Series Spur Gear Hand Winches

page 3

A10191-0309

Suggestions for Safe Operation

DO the following:

Read and comply with the guidelines set forth in this Owner’s Manual. Keep 
this manual, and all labels attached to the winch, readable and with the equip -
ment at all times. Contact Thern, Inc. for replacements.

Check lubrication before use.

Install the wire rope securely to the winch drum.

Keep at least 4 wraps of wire rope wound on the drum at all times, to serve as 
anchor wraps. With less than 4 wraps on the drum the wire rope could come 
loose, causing the load to escape.

Keep hands away from the drum, gears, wire rope, and other moving parts of 
the equipment.

Keep all unnecessary personnel away from crane while in operation. Keep out 
of the path of the load, and out of the path of a broken wire rope that might 
snap back and cause injury.

DO NOT do the following:

Do not lift people, or things over people. Do not walk or work under a load or 
in the line of force of any load.

Do not operate with other than manual power.

Do not exceed the load rating of the winch or any other component in the 
sys tem. To do so could result in failure of the equipment.

Do not use more than one winch to move a load that unless each winch was 
designed for use in a multiple winch system.

Do not use damaged or malfunctioning equipment. To do so could result in 
fail ure of the equipment.

Do not modify the equipment in any way. To do so could cause equipment 
fail ure. 

Do not wrap the wire rope around the load. This damages the wire rope and 
could cause the load to escape. Use approved rigging connectors to secure the 
wire rope to the load.

Do not operate the winch with guards removed or improperly installed.

Do not divert your attention from the operation. Stay alert to the possibility of 
accidents, and try to prevent them from happening. 

Do not jerk or swing the load. Avoid shock loads by starting and stopping the 
load smoothly. Shock loads overload the equipment and may cause damage.

Do not lift loads or pull loads on an incline unless the winch is equipped with 
a brake.

Do not leave a suspended load unattended unless specifi c precautions have 
been taken to secure the load and keep people away from the winch and out 
from under the load.

Summary of Contents for TSSBW Series

Page 1: ...at all times Replacements are available from Thern Inc PO Box 347 Winona MN 55987 507 454 2996 www thern com Owner s Manual For Thern TSSBW Series Hand Winches IMPORTANT Please record product informa...

Page 2: ...NESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or all...

Page 3: ...er than manual power Do not exceed the load rating of the winch or any other component in the system To do so could result in failure of the equipment Do not use more than one winch to move a load tha...

Page 4: ...proper fleet angle minimizes wire rope damage by helping the wire rope wind uni formly onto the drum See figure 1 1 1 4 FASTEN THE WINCH securely to the foundation a FOR STANDARD PRODUCTS referred to...

Page 5: ...2 to 1 1 2 degrees center line smooth drum tracks or guide rails load Important Use a sheave or roller guide to direct the wire rope to the drum whenever possible Install sheaves tracks and other equi...

Page 6: ...inch for TSSBW1300 models 1 3 2 ANCHOR THE WIRE ROPE to the drum using the flange clip a PASS THE END OF THE WIRE ROPE through the hole in the flange b INSERT THE CARRIAGE BOLT loop the wire rope arou...

Page 7: ...TING represents the maximum pull that can be placed on new equipment Load ratings are assigned values for specific amounts of load travel or wire rope accumulation The load rating decreases as layers...

Page 8: ...ns for Frequent Inspection b OPERATORS must be in good health alert thoroughly trained in operat ing the equipment and properly clothed hard hat safety shoes and safety glasses no loose clothing c THE...

Page 9: ...E THE LOAD slowly and smoothly only a small distance at first Make sure the load is balanced and securely attached before continuing 2 5 5 OBSERVE THE WIRE ROPE as it winds onto the drum If it becomes...

Page 10: ...increased life occasionally lubricate the winch to help protect it from wear and rust Read the following instructions carefully 3 2 1 CONSULT MANUFACTURER S RECOMMENDATIONS for specific information on...

Page 11: ...eding the load rating Listen for unusual noises and look for signs of damage as you operate the winch Make sure the wire rope winds evenly and tightly onto the drum If it is loose or uneven rewind it...

Page 12: ...ure the load hook or other device is securely attached to the wire rope and the wire rope where it is attached is not frayed corroded bro ken or otherwise damaged Measure the throat opening thickness...

Page 13: ...ires in one lay number per strand or 3 wires in one strand in one lay are broken number per lay diameter reduced see figure 7 replace if diameter is excessively worn diameter end connections corroded...

Page 14: ...ontaminated lubrication clean and relubricate winch dirt in brake or winch gears inspect and clean as necessary broken gears or bearings inspect and replace as necessary rattling noise loose bolts set...

Page 15: ...imate handle force required to lift the rated capacity Important Keep a record of what you ship and when you send it 4 1 Transporting the Winch 4 1 1 PACK THE WINCH using the original packaging materi...

Page 16: ...Thern Incorporated 5712 Industrial Park Road Winona MN 55987 PHN 507 454 2996 FAX 507 454 5282 EMAIL info thern com www thern com...

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