background image

Owner's Manual for Thern TSSBW Spur Gear Hand Winches

page 4

A10191-0309

1.1 

Installing the Winch

Do not install the winch in an area defi ned as hazardous by the National Elec-
 tric Code, unless installation in such an area has been thoroughly ap proved.

Do not install the winch near corrosive chemicals, fl ammable materials, ex-
 plo sives, or other elements that may damage the winch or injure the op er a tor. 
Ad e quate ly protect the winch and the operator from such elements.

Position the winch so the operator can stand clear of the load, and out of the 
path of a broken wire rope that could snap back and cause injury.

Attach the winch to a rigid and level foundation that will support the winch 
and its load under all load conditions, including shock loading.

Install the wire rope securely to the winch drum. A poorly secured wire rope 
could come loose from its anchor and could release the load. See fi gure 3 & 4.

1.1.1 

CONSULT APPLICABLE CODES AND REGULATIONS for specifi c rules 
on installing the equipment.

1.1.2 

LOCATE THE WINCH in an area clear of traffi c and obstacles that could inter-
fere with operation. Make sure winch is accessible for maintenance and operation.

1.1.3 

MAINTAIN A FLEET ANGLE between 1/2 and 1-1/2 degrees. The proper 
fl eet angle minimizes wire rope damage by helping the wire rope wind uni-
 form ly onto the drum. See fi gure 1.

1.1.4

 

FASTEN THE WINCH securely to the foundation. 

 

a

 

FOR STANDARD PRODUCTS referred to in this manual, use 3/8 inch 
coarse thread fasteners, grade 5 or better. Torque for grade 5 fasteners with-
out lubrication is 30 ft. lb. Make sure mounting holes are secured to a solid 
foundation able to support the winch and the load under all conditions with 
design factors based on accepted engineering practices. For mounting rec-
ommendations, see fi gure 2.

 

NON-STANDARD PRODUCTS that vary from the original design may 
have different fastening requirements. Contact a structural engineer or Th-
ern, Inc. for this information.

TO COMPLY WITH LOCAL CODES, CONTACT A QUAL I FIED 
PRO FES SION AL TO OBTAIN PROPER STRUCTURE OR FOUN DA TION 
SPEC I FI CA TIONS FOR THE MOUNTING OF THERN PROD UCTS.

Important!

•  Inspect the winch immediately 

following installation according 
to the Instructions for Periodic 
Inspection. This will give you 
a record of the condition of the 
winch with which to compare 
future inspections.

•  A qualifi ed professional should 

inspect or design the founda-
tion to insure that it will provide 
adequate support.

•  Locate the winch so it will be vis-

ible during the entire op er a tion.

•  Do not weld the winch frame to 

the foundation or support struc-
ture. Welding the frame may void 
warranty, contact Thern, Inc. Use 
fasteners as instructed.

Summary of Contents for TSSBW Series

Page 1: ...at all times Replacements are available from Thern Inc PO Box 347 Winona MN 55987 507 454 2996 www thern com Owner s Manual For Thern TSSBW Series Hand Winches IMPORTANT Please record product informa...

Page 2: ...NESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or all...

Page 3: ...er than manual power Do not exceed the load rating of the winch or any other component in the system To do so could result in failure of the equipment Do not use more than one winch to move a load tha...

Page 4: ...proper fleet angle minimizes wire rope damage by helping the wire rope wind uni formly onto the drum See figure 1 1 1 4 FASTEN THE WINCH securely to the foundation a FOR STANDARD PRODUCTS referred to...

Page 5: ...2 to 1 1 2 degrees center line smooth drum tracks or guide rails load Important Use a sheave or roller guide to direct the wire rope to the drum whenever possible Install sheaves tracks and other equi...

Page 6: ...inch for TSSBW1300 models 1 3 2 ANCHOR THE WIRE ROPE to the drum using the flange clip a PASS THE END OF THE WIRE ROPE through the hole in the flange b INSERT THE CARRIAGE BOLT loop the wire rope arou...

Page 7: ...TING represents the maximum pull that can be placed on new equipment Load ratings are assigned values for specific amounts of load travel or wire rope accumulation The load rating decreases as layers...

Page 8: ...ns for Frequent Inspection b OPERATORS must be in good health alert thoroughly trained in operat ing the equipment and properly clothed hard hat safety shoes and safety glasses no loose clothing c THE...

Page 9: ...E THE LOAD slowly and smoothly only a small distance at first Make sure the load is balanced and securely attached before continuing 2 5 5 OBSERVE THE WIRE ROPE as it winds onto the drum If it becomes...

Page 10: ...increased life occasionally lubricate the winch to help protect it from wear and rust Read the following instructions carefully 3 2 1 CONSULT MANUFACTURER S RECOMMENDATIONS for specific information on...

Page 11: ...eding the load rating Listen for unusual noises and look for signs of damage as you operate the winch Make sure the wire rope winds evenly and tightly onto the drum If it is loose or uneven rewind it...

Page 12: ...ure the load hook or other device is securely attached to the wire rope and the wire rope where it is attached is not frayed corroded bro ken or otherwise damaged Measure the throat opening thickness...

Page 13: ...ires in one lay number per strand or 3 wires in one strand in one lay are broken number per lay diameter reduced see figure 7 replace if diameter is excessively worn diameter end connections corroded...

Page 14: ...ontaminated lubrication clean and relubricate winch dirt in brake or winch gears inspect and clean as necessary broken gears or bearings inspect and replace as necessary rattling noise loose bolts set...

Page 15: ...imate handle force required to lift the rated capacity Important Keep a record of what you ship and when you send it 4 1 Transporting the Winch 4 1 1 PACK THE WINCH using the original packaging materi...

Page 16: ...Thern Incorporated 5712 Industrial Park Road Winona MN 55987 PHN 507 454 2996 FAX 507 454 5282 EMAIL info thern com www thern com...

Reviews: