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Owner's Manual for Thern TSSBW Series Spur Gear Hand Winches

page 7

A10191-0309

2.1 

General Theory of Operation

2.1.1 

THE PULL REQUIRED to move the load must not exceed the load rating of 
the winch. Consider the total force required to move the load, not the weight 
of the load.

2.1.2 

THIS EQUIPMENT CAN develop forces that will exceed the load rat ing. 
It is the responsibility of the equipment user to limit the size of the load. 
In spect the equipment regularly for damage according to the instructions 
contained in this manual.

2.1.3 

USE A DISC BRAKE on all hand winches used to lift loads or pull loads on 
an incline.

2.1.4 

PERFORMANCE RATINGS of the equipment are affected by the amount of 
wire rope wound on the drum, the way in which it is wound, and the way the 
winch is used.

 

DRUM CAPACITY depends on how tightly and evenly the wire rope is 
wound on the drum and diameter of wire rope used. Actual drum capacities 
are usually 25-30% less than val ues shown in performance tables, due to 
loose winding and overlapping.

 

FORCE REQUIRED TO LIFT the load increases with each additional layer 
of wire rope wound onto the drum. The value shown in per for mance tables is 
based on an empty drum and maximum handle length.

 

LOAD RATING represents the maximum pull that can be placed on new 

equip ment. Load ratings are assigned values for specifi c amounts of load 
travel or wire rope accumulation. The load rating de creas es as layers of wire 
rope accumulate on the drum.

2.1.5 

DUTY RATINGS refer to the type of use the equipment is subject to. Con-
 sid er the following when determining duty rating.

 

ENVIRONMENT: harsh environments include hot, cold, dirty, wet, cor-
 ro sive, or explosive surroundings. 

Protect the equipment from harsh en vi -

ron ments when possible.

 

MAINTENANCE: poor maintenance, meaning poor cleaning, lu bri ca tion, 
or inspection, leads to poor operation and possible damage of the equip ment. 

Minimize poor maintenance by carefully following the in struc tions con-
 tained in this manual.

 

LOADING: severe loading includes shock loading and moving loads that 
ex ceed the load rating of the equipment. 

Avoid shock loads, and do not 

exceed the load rating of the equipment.

 

FREQUENCY OF OPERATION: frequent or lengthy operations in crease 
wear and shorten the life span of gears, bearings, and other components. 

Increase maintenance of the equipment if used in frequent operations.

 

CONTACT THE FACTORY FOR MORE INFORMATION.

Important!

•  Limit nonuniform winding by 

keeping tension on the wire rope 
and by maintaining the proper 

fl eet angle.

•  It is your responsibility to detect 

and account for different fac-
tors affecting the condition and 
per for mance of the equipment.

Summary of Contents for TSSBW Series

Page 1: ...at all times Replacements are available from Thern Inc PO Box 347 Winona MN 55987 507 454 2996 www thern com Owner s Manual For Thern TSSBW Series Hand Winches IMPORTANT Please record product informa...

Page 2: ...NESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or all...

Page 3: ...er than manual power Do not exceed the load rating of the winch or any other component in the system To do so could result in failure of the equipment Do not use more than one winch to move a load tha...

Page 4: ...proper fleet angle minimizes wire rope damage by helping the wire rope wind uni formly onto the drum See figure 1 1 1 4 FASTEN THE WINCH securely to the foundation a FOR STANDARD PRODUCTS referred to...

Page 5: ...2 to 1 1 2 degrees center line smooth drum tracks or guide rails load Important Use a sheave or roller guide to direct the wire rope to the drum whenever possible Install sheaves tracks and other equi...

Page 6: ...inch for TSSBW1300 models 1 3 2 ANCHOR THE WIRE ROPE to the drum using the flange clip a PASS THE END OF THE WIRE ROPE through the hole in the flange b INSERT THE CARRIAGE BOLT loop the wire rope arou...

Page 7: ...TING represents the maximum pull that can be placed on new equipment Load ratings are assigned values for specific amounts of load travel or wire rope accumulation The load rating decreases as layers...

Page 8: ...ns for Frequent Inspection b OPERATORS must be in good health alert thoroughly trained in operat ing the equipment and properly clothed hard hat safety shoes and safety glasses no loose clothing c THE...

Page 9: ...E THE LOAD slowly and smoothly only a small distance at first Make sure the load is balanced and securely attached before continuing 2 5 5 OBSERVE THE WIRE ROPE as it winds onto the drum If it becomes...

Page 10: ...increased life occasionally lubricate the winch to help protect it from wear and rust Read the following instructions carefully 3 2 1 CONSULT MANUFACTURER S RECOMMENDATIONS for specific information on...

Page 11: ...eding the load rating Listen for unusual noises and look for signs of damage as you operate the winch Make sure the wire rope winds evenly and tightly onto the drum If it is loose or uneven rewind it...

Page 12: ...ure the load hook or other device is securely attached to the wire rope and the wire rope where it is attached is not frayed corroded bro ken or otherwise damaged Measure the throat opening thickness...

Page 13: ...ires in one lay number per strand or 3 wires in one strand in one lay are broken number per lay diameter reduced see figure 7 replace if diameter is excessively worn diameter end connections corroded...

Page 14: ...ontaminated lubrication clean and relubricate winch dirt in brake or winch gears inspect and clean as necessary broken gears or bearings inspect and replace as necessary rattling noise loose bolts set...

Page 15: ...imate handle force required to lift the rated capacity Important Keep a record of what you ship and when you send it 4 1 Transporting the Winch 4 1 1 PACK THE WINCH using the original packaging materi...

Page 16: ...Thern Incorporated 5712 Industrial Park Road Winona MN 55987 PHN 507 454 2996 FAX 507 454 5282 EMAIL info thern com www thern com...

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