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Zappa Rail  |  Installation Guide

4

Getting Started

Zappa Rail is an innovative fencing solution featuring two 
high tensile wires built into the top and bottom of a flat 
rail. This remarkable rail can be easily electrified using a 
standard electric fence energiser.

Congratulations on your new Think Fencing 
Zappa Rail Fence System.

Zappa Rail Fencing Features:

Installation Tips

  We recommend a 4m post spacing. Zappa rail can 

accommodate up to a 6m spacing.

  We recommend stopping Zappa Rail and starting it again at 

every corner to acieve the best result when tensioned.   

 

When planning your Zappa Rail layout it is important to 
construct suitable strainer assemblies.  This can be done 
using a conventional timber end assembly, pre-made steel 
braced end stays or using Think Fencing’s end assembly kit.

 

End assemblies need to be included anywhere that the 
fence changes in direction by over 45 degrees and where 
end brackets or insulstrainers are attached.

 

If you need to join the Zappa Rail you can achieve this by 
purchasing a Zappa Rail Joining Buckle or a Line Strainer 
can be used.

 

Screwing the brackets in too hard can cause damage and 
make it difficult for the Zappa Rail to slide through the 
brackets.

 

When unrolling, Zappa Rail can appear wavy. 
When tensioned it will straighten.

 

Zappa Rail is easier to install on a warmer day. We also 
recommend re-tensioning the rail on the first warm day after 
installation, to eliminate any warps or twists.

DIY 

Installation

Lifetime 

Warranty

Eco 

Friendly

Australian 

Made

Electrifiable

UV 

Resistant

Electrifying

  The black strip on the white Zappa Rail is the electrified side.

  The black Zappa Rails electrified side is glossier than the 

rest of the rail.

  When you receive your Zappa Rail roll there is a sticker 

pointing to the electrified side. Take note of this.

 

A standard electric fencing Energiser will work on Zappa Rail.

 

Expose a section of the electrifiable wire large enough to 
enable you to connect an electric fence terminal lug. This 
can be done with a sharp knife.

 

To electrify Zappa Rail when stopping and starting, expose 
the electrifiable wire and use a connecting wire to join the 
two together. This will ensure the conductivity continues. 

Summary of Contents for Zappa Rail

Page 1: ...Zappa Rail Installation Guide 1 Rural Fencing Zappa Rail Installation Guide...

Page 2: ...Zappa Rail Installation Guide 2 Timberline x4 Rail Red Gum...

Page 3: ...tting Started 4 Installation Tips 4 1 Electrifying 4 2 Tools Required 5 Instructions 6 Option One Using Line Strainer 6 Option Two Using Insulstrainer 12 Joining Zappa Rail using a Line Strainer 16 Jo...

Page 4: ...chieve this by purchasing a Zappa Rail Joining Buckle or a Line Strainer can be used Screwing the brackets in too hard can cause damage and make it difficult for the Zappa Rail to slide through the br...

Page 5: ...5 Drill with 8mm Tek Head Shifter or 20mm Spanner Scissors or Shape Knife Safety Glasses Screwdriver Set Square Wire Cutters Pencil Tape Measure Tools Required What you will need to get the job done R...

Page 6: ...directly to the strainer post at your desired height using the nut and bolt provided Refer to installation tips on end assembly construction Screw the top of each bracket onto the posts along the fen...

Page 7: ...d in place 3 4 Attach the Zappa Rail to the first end bracket Slide the Zappa Rail through cut out one then back through cut out two Make sure that at least 100mm of Zappa Rail is pulled through the E...

Page 8: ...you leave an extra 1000mm to thread through the End Bracket Use a set square to mark a square out Cut both wires using wire cutters then using a sharp knife or scissors cut through the plastic or cut...

Page 9: ...pa Rail run then replace the centre insert 7 Attach the Zappa Rail to the second end bracket keeping it as tight as possible Slide the Zappa Rail through cut out one then back through cut out two Make...

Page 10: ...Zappa Rail Installation Guide 10 9 Tension the Zappa Rail using two ratchets one on the top and one on the bottom Once tensioned hold in place using the rods provided What you will need...

Page 11: ...Zappa Rail Installation Guide 11...

Page 12: ...tion tips on end assembly construction Attach the Insulstrainer at the same height as the End Bracket Put nut and bolt not supplied through the middle of the Insulstrainer and fasten using four Tek sc...

Page 13: ...the bottom of bracket to hold in place Screw the top of each bracket onto the posts along the fence run using a Tek screw Do not screw the bottom of the bracket 4 What you will need Top Bracket Side...

Page 14: ...end bracket Slide the Zappa Rail through cut out one then back through cut out two Make sure that at least 100mm of Zappa Rail is pulled through the End Bracket Cut out one Cut out two Fasten the bot...

Page 15: ...ess Zappa rail and re tension To release the tension you will need to tighten the Insulstrainer with a spanner and release the latch using a screwdriver What you will need Please note Do not put your...

Page 16: ...Zappa Rail using the line starainer remove the rods then thread the two ends through the line stainer ensuring that it is overlapping at least 100mm Tension the Zappa Rail using two rachets one on th...

Page 17: ...il Installation Guide 17 Slide the Zappa Rail in through the middle cut out and back though the smaller cut out on the same side Repeat for the other side Joining Zappa Rail using a Joining Buckle One...

Page 18: ...Zappa Rail Installation Guide 18 Head Office 2415 Geelong Portarlington Road Portarlington 3223 Victoria Australia P 613 5259 2555 E sales thinkfencing com au www thinkfencing com au...

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