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USERS MANUAL          AURORA SERIES

 

www.thunderlaser.com  

                                

DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD

 

tech@thunderlaser.com

                                  

Shatian Town, Shatian Dadao, Mintian

 

Tel :(86)769 826653                                 

Dongguan City, Guangdong Province, China

 

 

10       

dangers, for example severe burns, loss of eyesight, etc.). If the removal of safety 

components is required during repair and service, the replacement of the safety components 

must be performed immediately after completion of the service and repair activities. 

7. Preparation, retooling, change of work piece, maintenance and repair activities 

must only 

performed with equipment switched off 

and by trained personnel.   

8. 

Any attempt to perform unauthorized modifications and changes to the machine can 

VOID THE WARRANTY. 

This does not apply to preventative & general maintenance, 

adjustment and alignment, etc that follow Thunder Laser’s best practices. 

2.2 Laser Safety Information 

  1. To assess the potential dangers laser systems pose, they are classified into 2 safety 

classes, Thunder Laser AURORA series is a device of class 2. This is guaranteed by the 

protective housing and the safety installations.   

Please note that improper and warranty operation of the device can override the status of 

Safety class 2 and can cause the emission of harmful radiation. 

2. Without safety precautions, the following risks exist with exposure to laser radiation:   

Eyes: Burns to the cornea   

Skin: Burns   

Clothing: Danger of fire 

3. Never try to modify or disassemble the laser and do not try to start up a system that had 

been modified or disassembled! 

4. Dangerous radiation exposure can result from the use of operation or adjustment 

equipment other than that described here, and if different operational methods are 

performed. 

 

 

Summary of Contents for AURORA 8

Page 1: ...r com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 1 AURORA Series Unified User s Manual For AURORA 8 8 PRO Thunder Laser www thunderlaser com tech thund...

Page 2: ...llation steps operation instructions and maintenance instructions from THUNDERLASER Company First it should be emphasized that the installation of each system must meet the requirements and make it co...

Page 3: ...ICE 11 2 4 WARNING AND INFORMATION LABELS 12 CHAPTER3 PROCESS OF INSTALLING 15 3 1 UNPACKING 15 3 2 LOCATION 15 3 3 CONNECTIONS 16 3 3 1 Connecting the Mains 16 3 3 2 Connecting the Computer 17 3 3 3...

Page 4: ...and following the Operation Manual Operation of the system is permitted only with equipment and spare parts supplied or listed in the spare parts and consumables lists The use of 3rd Party components...

Page 5: ...does not admit liability for damage to personal and or equipment resulting from such use 4 The system must only be operated maintained and repaired by personnel that are familiar with the designated...

Page 6: ...9 m 9 5 233mm F 290 7 9 7 9 200 200mm 1 2 30mm 47 m 13 8 350mm Max marking speed 2m sec 200cps 8m sec 800cps Z axis Motorized Z axis 15 4 390mm Table Alumina table 14 2 10 5 360 265mm Net weight 71kg...

Page 7: ...File2 Calibration Wizard Auto focus software JhcSeialTools TL tool Laser power Fiber 20 50W adjustable from 10 100 MOPA 20W adjustable from 0 100 Electricity Power Breaker 20WATT 50WATT 20WATT MOPA El...

Page 8: ...ao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 8 1 5 Manufacturer s Label The Manufacturer s Label is located on the backside of the machine see picture below It is recommended to...

Page 9: ...safety no unclear questions of competence occur This applies in particular to activities on the electric equipment which must only be performed by special experts For all activities concerning install...

Page 10: ...tive general maintenance adjustment and alignment etc that follow Thunder Laser s best practices 2 2 Laser Safety Information 1 To assess the potential dangers laser systems pose they are classified i...

Page 11: ...em at all times Do not cover the machine while in operation 4 Stay with the laser Do not leave the laser unattended when it is working 1 These lasers emit invisible radiation safety glasses should be...

Page 12: ...hatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 12 2 4 Warning and Information Labels The warning and information labels in various locations if the machine...

Page 13: ...ERS MANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China...

Page 14: ...ERS MANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China...

Page 15: ...serial number of the machine If you need tech support we may ask you for this information 4 Then start to install the machine carefully following the instructions in this manual 3 2 Location Before yo...

Page 16: ...ime with a noticeable decrease in performance and increased maintenance required possibly even damage Setting your Thunder Fiber Laser up in s suitable temperature controlled dust free moisture free l...

Page 17: ...AN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 17 3 3 2 Connecting the Computer Connecting the comp...

Page 18: ...t one side of the gray exhaust pipe into the fan inlet and the other side into the fuselage behind the exhaust tank Insert one side of the gray exhaust pipe into the fan outlet and put the other side...

Page 19: ...R LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 19 The input voltage must correspond AC 230V 50 60 Hz or AC 1...

Page 20: ...ing 4 Light switch Turn on the LED lamp inside the fiber laser 5 Up button You can raise the field lens up 6 Down button You can lower the field lens 7 Auto focus button The fiber laser will adjust th...

Page 21: ...6653 Dongguan City Guangdong Province China 21 14 Front door Open the door to put the material 15 Main switch The laser machine will be start while you turn it on 16 PC connection port USB This USB is...

Page 22: ...ao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 22 19 Manufacture s label Show the laser information like serial number or manufacturing date etc 20 Main power socket To connect th...

Page 23: ...ll run in Windows XP WIN7 WIN10and VISTA The installation of EzCad2 is very easy Users simply need to copy EzCad2 folder that is in the Install FOLDER to hard disk and then double click the Ezcad2 exe...

Page 24: ...9 826653 Dongguan City Guangdong Province China 24 1 Go Manage Device manager Other devices USBLMCV2 right click Update driver Browse my computer for driver software Browse and find the CV4 folder you...

Page 25: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 25 Pi...

Page 26: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 26 Pi...

Page 27: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 27 Pi...

Page 28: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 28 Pi...

Page 29: ...gdong Province China 29 5 1 2 Software setting 1 General setting Open the software then press F3 and select items according to below picture take AURORA 20W as an example Laser type Fiber PWM Max PWM...

Page 30: ...versally 3 If the field lens selected by the random device is purchased from us we will prepare the calibration file and put it in the U disk Open the software Press F3 button Field find the correctio...

Page 31: ...CD directly to the hard disk Then double click the EzCad3 exe running software in the EzCad3 0 directory that has been installed The computer must be authorized before the software runs otherwise the...

Page 32: ...53 Dongguan City Guangdong Province China 32 2 Go Manage Device manager Other devices DLC1000 right click Update driver Browse my computer for driver software Browse and find the DLC1000 folder you sa...

Page 33: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 33 Pi...

Page 34: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 34 Pi...

Page 35: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 35 Pi...

Page 36: ...Guangdong Province China 36 Pic9 5 2 2 Activate the software EzCad 3 needs to activate when first time install Here is a Dongle that came with the machine on the side a string of activation codes on t...

Page 37: ...R LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 37 Activate PROcess 1 Open the activate software LicenseManag...

Page 38: ...tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 38 3 Click Cannot connect to the internet activate it offline and click 4 Click Get t...

Page 39: ...S www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 39 5 Then it will show...

Page 40: ...r com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 40 6 Now the SN is activated successfull...

Page 41: ...The activation code can only activate 5 computers 5 2 3 Software setting 1 General setting We have made the correct settings in the software before the machine leaves the factory Please open the softw...

Page 42: ...ERS MANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China...

Page 43: ...rection file 1 Before leaving the factory we have done a correction test for each machine and import the correction file to fiber software so the customer does not need to do correction again 2 Differ...

Page 44: ...ERS MANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China...

Page 45: ...focus of autofocus again AURORA 8 AURORA 8 PRO Auto focus software Jhc Seriestools Tl tool 6 1 Jhc Serials tool How to set the focus length of Auto focus 1 First time use the auto focusing system con...

Page 46: ...AL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 46 Pic1...

Page 47: ...ce China 47 2 Install USB driver Right click computer Management device manager Other devices USB Serial Update Driver Browse my computer to driver software Find the Driver folder that came with the m...

Page 48: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 48 Pi...

Page 49: ...t as 5000 Speed as 1 divided into 10 gears 1 fastest 10 slowest 1 10 decreasing speed then click Send successfully set window will be showed And enter the focal length according to the recommended for...

Page 50: ...ANUAL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 50 Pi...

Page 51: ...arking machine to observe the beam When the beam is brightest it is the best focus At the same time it can be observed that the actual focal length column in the auto focus adjustment software is cons...

Page 52: ...Tel 86 769 826653 Dongguan City Guangdong Province China 52 6 2 TL tool How to set the focus length of Auto focus 1 First time use the auto focusing system connect the wire of the control board then...

Page 53: ...n Tel 86 769 826653 Dongguan City Guangdong Province China 53 Loosen the 6 fixing screws of the top cover of the fixed marking machine please keep the screws move the top cover to the right move it to...

Page 54: ...ce China 54 Pic3 2 Install USB driver Right click computer Management device manager Other devices USB Serial Update Driver Browse my computer to driver software Find the Driver folder that came with...

Page 55: ...AL AURORA SERIES www thunderlaser com DONGGUAN THUNDER LASER EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 55 Pic1...

Page 56: ...nt as 5000 Speed as 2 divided into 9 gears 1 fastest 9 slowest 1 9 decreasing speed then click Send successfully set window will be showed And enter the focal length according to the recommended form...

Page 57: ...ters it is recommended to set the speed at 100mm s and the power at 30 Low speed marking makes it easier to observe changes in focal length Click on the red light align the material and click on the m...

Page 58: ...ge 215 217mm 393 395mm 20 WATT MOPA P 30 S 100mm s PW 100ns P 30 S 100mm s PW 100ns Focus length range 215 217mm 393 5 395 5mm 5 Enter the recorded real focal length value into the set focal length in...

Page 59: ...pen for the rocker switch below Yours first marking test take AURORA 8 PRO MOPA 20W Lens F 290 as example The following steps describe how to successfully engrave a first pattern Please follow the ind...

Page 60: ...nderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 60 4 Open the software EzCad3 then install driver and import the Correction file according to...

Page 61: ...underlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 61 Image Files 6 Press Hatch function choose Hatch1 or you can choose the other according to...

Page 62: ...Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 62 7 Set the marking parameters for your file Adjust parameters as needed you need to unselect use the default para...

Page 63: ...f TC US to140 End TC US to 300 Polygon TC US to 100 Other settings no need to change For different watts the frequency range is different please refer to the table below Laser Fiber 20W 50W Laser MOPA...

Page 64: ...R EQUIPMENT CO LTD tech thunderlaser com Shatian Town Shatian Dadao Mintian Tel 86 769 826653 Dongguan City Guangdong Province China 64 automatically And wait 2 3 seconds after hearing a beep from the...

Page 65: ...set is 200mm 600mm the distance between the ranging sensor and object if the distance is lower than 200mm or higher than 600mm the buzzer inside the sensor will beeps You need to UP DOWN the field le...

Page 66: ...3 Dongguan City Guangdong Province China 66 10 Close the door and press Key F2 or Mark F2 in software Or press start button to mark 1 The controller can record the last file if you want to run a file...

Page 67: ...r their lifetime However it may be necessary to clean output lenses e g the scanner flat field lens f theta objective if it becomes covered in dust or fumes 1 Never touch the optical components with y...

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