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BREAK-IN

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or a new engine, a fuel with low nitro rating and high oil content is highly recommended for the first 10

tanks (125cc per tank). Although one can use a fuel with nitro and oil rating combination stated within
the recommended guidelines, 5% nitro and 25% oil is best during break-in period. Please carefully follow
the procedures below for a proper break-in, first 10 tanks of fuel:

1. Check the carburetor's high speed needle. With a fresh new engine, fully close the high speed needle,

then open it 3 turns from fully closed.

2. Check the carburetor's idle setting. Set the idle screw so that the carburetor has 2mm opening when

the throttle is closed.

3. Follow the procedure for starting the engine.

4. Once the engine is started, run the car in an open, flat area. Try to vary throttle positions and operate

with smooth throttle transitions. Keep in mind that the new engine should be run at mostly low to mid
throttle with very little time at full throttle (no more than 1 second).

5. Set the carburetor to break-in setting accordingly.

If the engine stalls at low RPM, then set the low speed mixture leaner by turning in (clock
wise) the low speed needle 1/8 turn. It is normal for engines to stall during the first
10 tanks of fuel because break-in setting is always rich.

If the engine stalls at full throttle (no more than 1 second), then set the high speed mixture
leaner by turning in (clockwise) the high speed needle 1/8 turn.

If the engine races at full throttle (no more than 1 second), then set the high speed mixture
richer by turning out (counterclockwise) the high speed needle 1/8 turn.

6. The engine should be set as rich as possible before it stalls at full throttle (no more than 1 second).

To do this, turn the high speed needle out (counterclockwise) 1/8 turn at a time until the engine stalls.
Then, turn this needle back 1/8 turn clockwise, and follow STEP #3 and #4 for the next 2 tanks of fuel.

7. On the 3rd tank of fuel, set the high speed mixture leaner by turning in (clockwise) the high speed

needle 1/8 turn. Repeat STEP #4.

8. On the 6TH tank of fuel, set the high speed mixture leaner by turning in (clockwise) the high speed

needle 1/8 turn. Repeat STEP #4.

9. Finish the break-in process by running 3 more thanks of fuel and repeating STEP #4.

10. After the 10th tank, the engine should be properly broken-in and ready for normal use. Follow the

engine tuning procedure to set up the engine carburetor for normal use.

ENGINE TUNING

The included PRO-70BX engine is a ring engine, and as such, it will need to be tuned differently than a
regular ABC engine. The ring on the piston requires lubrication for proper function. To achieve proper
lubrication, the engine needs to be run with high oil content fuel and at rich carburetor setting.

After proper break-in, the new engine is ready for regular operations. For normal use, please use the
recommended fuel formula described in the fuel section, and follow the procedures below to achieve
proper carburetor setting. Clockwise needle turn will provide leaner setting (lower fuel to air mixture),
and counterclockwise needle turn will provide richer setting (higher fuel to air mixture). Do not perform
this procedure until the engine has been properly broken in:

1. Check the carburetor's idle setting. Set the idle screw (small screw with spring off center on the side

of carburetor body) so that the carburetor has 2mm opening when the throttle is closed.

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Summary of Contents for EK4-S2

Page 1: ...this kit must be reported within 60 days of purchase No part or parts will be sent under warranty without proof of purchase To receive part or parts under warranty the service center must receive a p...

Page 2: ......

Page 3: ...er antenna wire through the box top hole and reinstall the box top f Thread the receiver antenna wire through the antenna tube then install the antenna tube onto the box top hole g Install 4 AA size a...

Page 4: ...ug the glow plug igniter from charger after charging is complete Pull on the glow plug igniter lever f Pull the charging adapter out of the glow plug igniter Charge the new glow plug igniter for 16 to...

Page 5: ...into receiver battery box c Secure the receiver battery box with batteries back onto the posts with large body clips RADIO BATTERY INSTALLATION a b c 4 a When turning radio on first turn on the transm...

Page 6: ...nsmitter and receiver on pull the trigger push the stick forward The carburetor should be fully opened and the brake disengaged To reverse this function flip the throttle brake servo reverse switch b...

Page 7: ...BREAK IN TUNING procedures to properly set the engine c To set the mid speed needle large needle in the middle of the carburetor body turn the screw as pictured Please refer to ENGINE BREAK IN TUNING...

Page 8: ...McCoy 9 59 Novarossi C4S C5S C6S OS A3 A5 8 and Picco P6S P7S FUELLING 7 WARNING Thank you for purchasing a Thunder Tiger Product Please read all instructions thoroughly before operation 1 This produ...

Page 9: ...se excess fuel Then reinstall the glow plug and repeat the engine starting procedure PREPARING THE ENGINE a To start an engine first remove the glow plug b Check the glow plug by plugging it into the...

Page 10: ...engine should be set as rich as possible before it stalls at full throttle no more than 1 second To do this turn the high speed needle out counterclockwise 1 8 turn at a time until the engine stalls T...

Page 11: ...needle should be 1 2 to 1 4 turn counterclockwise from the peak setting Continuous engine operation at peak setting may result in overheating and engine damage 8 To set the low speed needle small hex...

Page 12: ...te FR trans ERGAL FR plate RR trans ERGAL RR plate FR trans ERGAL rear toe in block 2 degree ERGAL front knuckle ERGAL engine mount ERGAL heat sink head Carbon battery plate Carbon servo tray Aluminum...

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