background image

60

BK0408

Collar d3xD4x5.5

2

2-1

HMC3-10B

M3x10 Socket Screw

2

2-1

PV0186

MAIN SPUR GEAR 93T(STD)

BK0420

Main Spur Gear 93T

1

1-6-3

PV0188

MAIN SPUR GEAR 95T(OPT)

BK0431

Main Spur Gear 95T

1

1-6-3

PV0189

MAIN SPUT GEAR 94T(OPT)

BK0421

Main Spur Gear 94T

1

1-6-3

PV0190

TAIL DRIVE SPUR GEAR

BK0357

Tail Drive Spur Gear 83T

1

1-6-3

HMC4-25B

M4x25 Socket Screw

1

1-6-3

HMM4B

M4 Locknut

1

1-6-3

PV0191

PINION GEAR 10T(OPT)

BK0355

Drive Pinion 10T

1

1-1-2

BK0366

Pinion Gear Nut

1

1-1-2

PV0192

PINION GEAR 11T(STD)

BK0422

Drive Pinion 11T

1

1-1-2

BK0366

Pinion Gear Nut

1

1-1-2

PV0193

PINION GEAR 12T(STD)

BK0423

Drive Pinion 12T

1

1-1-2

BK0366

Pinion Gear Nut

1

1-1-2

PV0195

TAIL DRIVE SHAFT BRG

BV0423

Tail Drive Shaft BRG

1

3-1-3

PV0197

TAIL DRIVE SHAFT BEVEL GEAR BRG

HMV6701Z

d12xD18x4 BRG

2

3-1-1

PV0198

COOLING FAN ASSY

BV0380

Cooling Fan Assy

1

4-2-1

PV0200

TAIL ROTOR BRG

HMV1050

d5xD10x4 BRG

4

3-1-2

PV0203

STARTER SHAFT BRG

HMV696Z

d6xD15x5 BRG

2

1-1-2

PV0204

CLUTCH LINER

BK0354

Clutch l iner

1

1-1-2

PV0206

CANOPY

BK0428

Canopy

1

5-4-1

HMJ2-6B

M2x6 Self-Tapping Screw

8

5-4-1

PV0208

FUEL TANK RUBBER GROMMENT

BK0274

Tank Rubber Grommet

4

1-2

PV0209

WASHER,d4xD11xt1.7

BK0435

d4xD11x1.7 Washer

4

PV0210

WASHER,d3xD8xt1.4

BK0087

d3xD8x1.4 Washer

16

PV0211

SOCKET SCREW,M2.6x10

HMC2610B

M2.6x10 Socket Screw

20

PV0212

SOCKET SCREW,M3x10

HMC3-10B

M3x10 Socket Screw

20

PV0213

SOCKET SCREW,M3x12

HMC3-12B

M3x12 Socket Screw

20

PV0214

SOCKET SCREW,M3x14

HMC3-14B

M3x14 Socket Screw

20

PV0215

SOCKET SCREW,M3x18

HMC3-18B

M3x18 Scket Screw

20

PV0216

SOCKET SCREW,M3x25

HMC3-25B

M3x25 Scket Screw

20

PV0217

SOCKET SCREW,M3*28

HMC3-28B

M3x28 Scket Screw

20

PV0218

SOCKET SCREW,M3x8

HMC3-8B

M3x8 Scket Screw

20

PV0219

SOCKET SCREW,M4x10

HMC4-10B

M4x10 Scket Screw

20

PV0220

SOCKET SCREW,M4x12

HMC4-12B

M4x12 Scket Screw

20

PV0221

SOCKET SCREW,M4x18

HMC4-18B

M4x18 Scket Screw

20

PV0222

SOCKET SCREW,M4x25

HMC4-25B

M4x25 Scket Screw

20

PV0223

SOCKET SCREW,M4x8

HMC4-8B

M4x8 Scket Screw

20

PV0224

SET SCREW,M3x18

HME3-18B

M3x18 Set Screw

20

PV0225

SET SCREW,M3x4

HME3-4B

M3x4 Set Screw

20

PV0226

SET SCREW,M4x3

HME4-3B

M4x3 Set Screw

20

PV0227

SET SCREW,M4x5

HME4-5B

M4x5 Set Screw

20

PV0228

PHILIP MACHINE SCREW,M2X8

HMF2-8N

M2x8 Philip Machine Screw

20

PV0229

SELF-TAPPING SCREW,M2x10

HMJ2-10N

M2x10 Sefl-Tapping Screw

20

PV0230

SELF-TAPPING SCREW,M2x14

HMJ2-14N

M2x14 Self-Tapping Screw

20

PV0231

SELF-TAPPING SCREW,M2x6

HMJ2-6B

M2x6 Self-Tapping Screw

20

PV0232

SELF-TAPPING SCREW,M2x8

HMJ2-8N

M2x8 Self-Tapping Screw

20

PV0233

SELF-TAPPING SCREW,M3x20

HMJ3-20N

M3x20 Self-Tapping Screw

20

PV0234

Nut,M2

HML2

M2 Nut

20

PV0235

LOCK NUT,M2.6

HMM26B

M2.6 Locknut

20

PV0236

LOCK NUT,M3

HMM3B

M3 Locknut

20

PV0237

LOCK NUT,M4

HMM4B

M4 Locknut

20

PV0238

LOCK NUT,M5

HMM5Z

M5 Locknut

10

PV0239

BODY CLIP 4830/4870

BK0098

Body Clip A

1

5-4-1

BK0099

Body Clip B

1

5-4-1

HSE3-12B

M3x12 Self-Tapping Screw

2

5-4-1

PV0240

SERVO LINK ROD

BK0436

2.5x55 Link Rod

3

5-1

BK0095

2.3x76 Link Rod

1

5-2

BK0438

2.3x88 Link Rod

1

5-1

PV0241

ROD GUIDE COLLAR

BK0389

Rod Guide Collar

2

1-3-1

PV0242

MAIN SHAFT UPPER BRG CASE

BK0386

Upper BRG Case

2

1-1-1

PV0243

CLUTCH BRG CASE

BK0388

Clutch BRG Case

2

1-1-2

PV0244

PINION BRG

HMV6800

d10xD19x5 BRG

2

1-1-2

PV0245

WASH OUT LINK

BK0343

Wash Out Link

2

1-6-1

No.

NAME

Parts No.

Parts Name

quantity

Reference

Assembly Step

Summary of Contents for RAPTOR 90 CLASS RC HELI

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Page 7: ...6 WARNING WARNING WARNING WARNING BUILDING HINT ...

Page 8: ...ly open up the bag that you need for the particular assembly Check the parts in that bag against the parts list shown for each assembly as well as each sub assembly to make sure there are no missing parts To prevent losing small hardware please empty the small nuts and bolts and parts into small plastic trays on your work table At the end of each major assembly there should be no left over parts ...

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Page 14: ...lf Tapping Screw 6 3 1 3 Main Frame Assembly 1 Installation of Servo Frame 1 4 1 2 3 BAG C Install the one piece servo frame using six self tapping screws Do not use Loctite when attaching self tapping screws to plastic parts Loctite is only for threading metal into metal parts ...

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Page 16: ...3 BRG 2 3 BK0340 Aileron Control Arm 1 4 BK0075 Link Ball 4 8 2 No Material No Description Qty 1 HMJ2 10N M2x10 Self Tapping Screw 1 2 BK0337 Elevator Arm Parallel Lever 1 3 BK0075 Link Ball 4 8 1 No Material No Description Qty 1 HMJ2 14N M2x14 Self Tapping Screw 1 2 HMV840ZZ d4xD8x3 BRG 2 3 BK0338 Elevator Control Lever 1 4 BK0075 Link Ball 4 8 2 L R Add a tiny drop of thick CA glue at the tip of...

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Page 20: ...19 ROTOR HEAD ASSEMBLY 2 ...

Page 21: ...ssembly 2 1 BAG F Make two pushrods for controlling blade pitch The distance of 43 mm is measured between the center of two pushrod holes Attach the Seesaw Hub of the Control Paddle Assembly to the Main Rotor Head with No 2 Socket Screws No 3 Bearing Please add a small drop of Loctite along the entire length of the M3x10 Socket Screw No 2 and on the outside of the collar d3xD4x5 5 No 4 Link the pu...

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Page 24: ...23 TAIL ASSEMBLY 3 ...

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Page 32: ...K0087 d3xD8x1 4 Washer 2 6 3 1 Tail Assembly 1 7 4 3 1 Tail Support Subassembly 2 No Material No Description Qty 1 HMM3B M3 Locknut 4 2 HSE3 12B M3x12 Self Tapping Screw 2 3 HMC3 20B M3x20 Socket Screw 2 4 HMC3 25B M3x25 Socket Screw 4 ...

Page 33: ......

Page 34: ...3x55 Link Rod 2 4 BK0438 2 3x88 Link Rod 1 5 HSE2614N 2 6x14 Self Tapping Screw 12 6 HME4 5B M4x5 Set Screw 2 No Material No Description Qty 7 Servo 5 8 BK0105 Rod Joint 1 9 BK0347 Tail Control Rod A In BAG O 1 10 BK0075 Link Ball 4 8 4 11 BK0086 Ball Link 4 8x20 7 12 BK0104 Servo Mounting Plate 6 ...

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Page 39: ...38 SETTINGS 6 ...

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Page 44: ...osition before starting the engine Make sure the transmitter and receiver are turned on before starting the engine Always maintain a safe distance when operating a model helicopter Do not fly a model helicopter above people or cars Flying requires concentration Operating a model helicopter for extended time can cause fatigue Please rest in between flights Do not touch the engine or muffler immedia...

Page 45: ...ore flight Range check the radio 8 The engine carburetor must be in the idle position before starting the engine Please read the engine instruction manual on how to properly adjust the engine Set the carburetor main needle according to the engine instruction Depends on the fuel and glow plug used the carburetor idle screw may require fine adjustment of 1 4 to 1 2 turns away from the factory settin...

Page 46: ...lade tips should follow the same path as they rotate then it s ok 3 When two blades are in track the blade tips will appear overlapped as one look at the rotor tip path plane from the edge If the blades are out of track then adjust one of the pushrods that connects to the main rotor blade pitch arm Redo steps 1 to 3 until the blades are tracking properly In hover the main blades should be around 5...

Page 47: ...m your helicopter 1 If the helicopter nose starts to yaw left or right then use the transmitter trim to compensate 3 If the helicopter noses down or up then yaw right yaw left A situation move to b B situation move to a 2 If the helicopter rolls to left or right then rolls right rolls left C situation move to d d situation move to c Noses down Noses up E situation move to f F situation move to e ...

Page 48: ...ficult to control the model to prevent it from moving For a beginner it will also be difficult to determine whether the helicopter is in trim or not But with repeated practice close to the ground you will develop a feel for the controls It is recommended to let a more experienced model helicopter pilot trim out your new model before you attempt to learn to hover 2 Prior to lifting off while the ma...

Page 49: ...t beyond one meter 3 feet altitude then always descend slowly A panic drop can damage the helicopter 5 Always stand behind the model helicopter when learning how to hover because then you can watch the nose of the helicopter and a left tail rotor command will yaw the helicopter nose to the left and a right command will yaw to the right Similarly a left cyclic command will cause the helicopter to t...

Page 50: ...ercise of translational flight 2 After a few hours of practicing step 1 and you are comfortable with translational movement start using some tail rotor control so the helicopter nose will point slightly to the left or right as you fly it to the left or right Eventually this pattern will become a figure eight in front of you Please visualize these movements in your mind hovering at 1 1 5 meter 49 ...

Page 51: ...e carburetor needle is not set properly Close the needle turn it clockwise all the way then open the needle turn it counter clockwise 1 and 1 2 turns and try again If the model still will not lift then the engine maybe running too rich The symptom is the engine exhaust has a lot of smoke and the engine coughs and wants to quit when the transmitter throttle collective stick is moved up then close t...

Page 52: ...eration Do not glue any broken or damaged plastic part Do not repair broken rotor blades Always inspect the following items immediately a Engine starting shaft b All the gears c Main shaft flybar and blade feathering spindle d Tail boom and supports for cracks e Drive shaft for the tail rotor f Vertical and horizontal fins g Tail rotor shaft and control system h Main and tail rotor blades i Main f...

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Page 59: ... 5 5 HMJ2 8N M2x8 Self Tapping Screw 1 1 5 2 HMJ3 20N M3x20 Self Tapping Screw 2 1 5 PV0132 PITCH CONTROL ARM BK0075 Link Ball 4 8 2 1 5 4 BK0336 Pitch Frame 1 1 5 4 BK0407 Collar d3xD4x13 1 1 5 HMC3 10B Elevator Control Lever 1 1 5 HMC3 25B M2x14 Self Tapping Screw 1 1 5 HMJ2 10N M2x10 Sefl Tapping Screw 1 1 5 2 PV0133 ELEVATOR LEVER BK0075 Link Ball 4 8 2 1 5 3 BK0088 d3xD5x0 5 Washer 1 1 5 BK04...

Page 60: ...K0383 Tail Boom Bracket R 1 1 2 2 PV0162 FLYBAR PADDLE SET BK0406 Paddle Root 2 2 1 1 BK0416 Paddle Stopper 2 2 1 1 BK0432 Flybar Paddle 2 2 1 1 HME4 3B M4x3 Set Screw 4 2 1 1 PV0163 TAIL ROTOR BLADE BK0404 Tail Rotor Blade 2 3 1 PV0164 TAIL FIN BK0399 Vertical Fin 1 3 1 BK0400 Stabilizer Fin 1 3 1 BK0401 Stabilizer Fin Bracket 1 3 1 HMC3 30B M3x30 Socket Screw 2 3 1 HMM3B M3 Locknut 2 3 1 HSE3 12...

Page 61: ... 25B M3x25 Scket Screw 20 PV0217 SOCKET SCREW M3 28 HMC3 28B M3x28 Scket Screw 20 PV0218 SOCKET SCREW M3x8 HMC3 8B M3x8 Scket Screw 20 PV0219 SOCKET SCREW M4x10 HMC4 10B M4x10 Scket Screw 20 PV0220 SOCKET SCREW M4x12 HMC4 12B M4x12 Scket Screw 20 PV0221 SOCKET SCREW M4x18 HMC4 18B M4x18 Scket Screw 20 PV0222 SOCKET SCREW M4x25 HMC4 25B M4x25 Scket Screw 20 PV0223 SOCKET SCREW M4x8 HMC4 8B M4x8 Sck...

Page 62: ...3 PV0360 STARTER SHAFT BK0592 Starter Shaft 1 1 1 2 HME4 5B M4x5 Set Screw 2 1 1 2 HMS5 M5x8 E Ring 1 1 1 2 PV0361 STARTER COUPLING BK0594 Starter Couling 1 1 1 2 HME4 5B M4x5 Set Screw 2 1 1 2 PV0395 SUS FLYBAR ROD BK0640 SUS FlyBar Rod 1 2 1 PV0402 FLYBAR CONTROL ARM BK0655 Flybar Control Arm 2 2 1 1 BK0075 Link Ball 4 5 2 2 1 1 HMJ2 10N M2x10 Sefl Tapping Screw 2 2 1 1 BK0323 Flybar Arm Bushing...

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