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1.  Intake 

a.  Remove the snap-fit cover.  

 

 

Filter (LF1) 

b.  Clean or replace felt filter. 

 

 

 

c.  Replace snap-fit cover. 

 
 

2.  Outlet 

a.  Remove bowl by turning counterclockwise. 

 

 

Filter (LF2) 

b.  Unscrew baffle by turning counterclockwise. 

 

 

 

c.  Remove filter and clean or replace. 

 

 

 

d.  Inspect bowl and seal. If bowl is dirty, clean by wiping  

 

 

 

  the bowl with a soft dry cloth. 

 

 

 

e.  Insure seal is clean and in place then re-install bowl and 

 

 

 

  rotate clockwise to lock securely in place. 

 
 

3.  Interstage 

a.  Remove bowl by turning counterclockwise. 

 

 

Filter (LF3) 

b.  Remove filter by turning slotted screw counterclockwise. 

 

 

 

c.  Inspect filter, replace filter if dirty (do not over tighten). 

 

 

 

d.  Inspect bowl. If bowl is dirty, clean by wiping  

 

 

 

  the bowl with a soft dry cloth. 

 

 

 

e.  Insure seal is clean and in place then re-install bowl,  

 

 

 

  rotate bowl clockwise to tighten. 

 
 
 

7.3 

Shutdown and Storage Procedures 

 
Proper shutdown procedures must be followed to prevent pump damage.  Failure to do 
so may result in premature pump failure.  The non-lubricated compressor is constructed 
of ferrous metals and/or aluminum, which are treated for corrosion protection but are still 
subject to possible rust and corrosion when pumping condensable vapors such as water.   
 
Follow the steps below to assure correct shutdown and storage between uses: 
 
 1. 

NEVER

 oil this non-lubricated compressor, as damage will result. 

 

2.  For long-term storage of the ACS-1200, disconnect the air hose and apply 

power allowing the compressor to run "open" for at least five minutes.  After 
five minutes remove power and plug/cap outlet to prevent contaminants from 
entering.  The ACS-1200 is now ready for storage. 

 

Warning

: All pressure MUST be vented before 

disconnecting air supply hose! 

 

7.4 

 Service Kit 

 
Refer to Gast 72R operating and maintenance manual for parts and procedures. 

Thunder Scientific Corporation ACS-1200 Air Compressor System 

1-7

 

Document Number: ACS-1200.DOC - Edition 1 - July 2005

 

Summary of Contents for ACS-1200

Page 1: ...Compressor System Thunder Scientific Corporation 623 Wyoming Blvd SE Albuquerque New Mexico 87123 3198 Ordering 800 872 7728 Tel 505 265 8701 FAX 505 266 6203 www thunderscientific com Copyright 2005...

Page 2: ...it to a non grounded non polarized outlet WARNING HIGH VOLTAGE is used in the operation of this equipment SEVERE INJURY OR DEATH may result if personnel fail to observe safety precautions Before worki...

Page 3: ...Meter 3 5 3 Outlet Pressure Gauge 3 5 4 Outlet Pressure Regulator 4 5 5 Air Compressor 4 5 6 Membrane Air Dryer 4 5 7 Safety Valve 4 5 8 Dimensional Drawing 4 5 9 Component Locations 5 6 GENERAL OPERA...

Page 4: ...first TSC s obligation under this warranty shall be limited to the following the Product is returned to TSC with transportation charges prepaid and that TSC s examination reveals the Product to be def...

Page 5: ...by electrocution The compressed air directly from the ACS 1200 is not safe for breathing and should never be used to supply air for human consumption The dried air from a membrane dryer will contain...

Page 6: ...sure it is a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the ACS 1200 and is 14 gauge or larger and no longer than 50 feet 5 COMPONENT...

Page 7: ...ater vapor from the compressed air stream Typical pressure dew points of 0 C or less are maintained 5 7 Safety Valve The Safety Valve mounted on compressor protects the system against pressures above...

Page 8: ...F1 3 Power Cord Receptacle 9 Air Compressor COMP 4 Hour Meter HM1 10 Air Intake Filter LF1 5 Pressure Gauge G1 11 Air Dryer AD1 6 Regulator REG Rear View Rear View Left View 2 9 10 11 4 5 7 8 6 3 1 Fr...

Page 9: ...All pressure MUST be vented before applying power again to the ACS 1200 or the compressor will not start and will possibly blow the power input fuse All pressure must also be vented before disconnect...

Page 10: ...roper shutdown procedures must be followed to prevent pump damage Failure to do so may result in premature pump failure The non lubricated compressor is constructed of ferrous metals and or aluminum w...

Page 11: ...1 4 FPT PRESSURE BLEED SWEEP FILTER LF3 Figure 1 1 8 2 Electrical Schematic 123 4 POWER ENRTY MODULE PEM COMPRESSOR COMP CIRCULATION FAN CF1 HOUR METER HM1 L N G CN1 CN2 TB 1 TB 2 TB 3 TB 4 TB 5 TB 6...

Page 12: ...Number PEM 1 Power Entry Module Schurter KM01 1205 11 FS1 1 Fuse 10 Amp Time Delay Littelfuse 218010 HM1 1 Hour Meter Curtis 700DR001048150D1002230A COMP 1 Compressor Air Gast 71R545 P315B D401X G1 1...

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Page 21: ...ed COMMON MOTOR OPTIONS 100 100 115V 50 60 Hz single phase 220 240V 50 Hz single phase RECOMMENDED ACCESSORIES Pressure gauge Oilless Rocking Piston 2 0 cfm mm inches Product Performance Metric U S 1...

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