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9 TROUBLESHOOTING 

GUIDE 

 
 
Possible Reason 

No / Low 

High 

Excessive 

Over 

Won't 

 Pressure 

Pressure 

Noise 

Heating 

Start 

 

Dirty Intake Filter 

Hose Leak 

Regulator 

Adjustment 

X X X 

Worn or Damaged Compressor 

 

 

Worn or Damaged Fan 

 

 

Safety Valve Leak 

Safety Valve "Popping Off" 

 

Plugged Pressure Line 

 

 

 

Low 

Voltage 

   X 

Blown 

Fuse 

X    X 

Blocked Ventilation Opening 

 

 

High 

Outlet 

Pressure 

    X 

Overheating  

 

 

 

 
 
10 PARTS 

LIST 

 

Find #  Qty 

Description 

Mfgr. 

Part Number 

PEM 

Power Entry Module 

Schurter 

KM01.1205.11 

FS1 

Fuse, 10 Amp Time Delay 

Littelfuse 

218010 

HM1 1 Hour 

Meter 

Curtis 

700DR001048150D1002230A

 

COMP 1  Compressor, 

Air 

Gast 

71R545-P315B-D401X 

G1 1 

Gauge, 

Pressure 

Ashcroft 

20W1001TH01BXUC 

REG 

Regulator, Back Pressure 

Jordan 

JBP5S7A15 

AD1 

Air Dryer, Membrane 

Air Products 

PC1010-P1-3A-20 

CF1 

Fan, Circulation 

Comair Rotron 

028245/MR2B3 

LF1 

Filter Element, Inlet 

Rietchle Thomas  C87713 

LF2 

Filter Element, Outlet 

Wilkerson 

FRP-96-729 

LF3 

Filter Element, Interstage 

Norgren 

665-75 

 

 

 

 

 

Thunder Scientific Corporation ACS-1200 Air Compressor System 

1-9

 

Document Number: ACS-1200.DOC - Edition 1 - July 2005

 

Summary of Contents for ACS-1200

Page 1: ...Compressor System Thunder Scientific Corporation 623 Wyoming Blvd SE Albuquerque New Mexico 87123 3198 Ordering 800 872 7728 Tel 505 265 8701 FAX 505 266 6203 www thunderscientific com Copyright 2005...

Page 2: ...it to a non grounded non polarized outlet WARNING HIGH VOLTAGE is used in the operation of this equipment SEVERE INJURY OR DEATH may result if personnel fail to observe safety precautions Before worki...

Page 3: ...Meter 3 5 3 Outlet Pressure Gauge 3 5 4 Outlet Pressure Regulator 4 5 5 Air Compressor 4 5 6 Membrane Air Dryer 4 5 7 Safety Valve 4 5 8 Dimensional Drawing 4 5 9 Component Locations 5 6 GENERAL OPERA...

Page 4: ...first TSC s obligation under this warranty shall be limited to the following the Product is returned to TSC with transportation charges prepaid and that TSC s examination reveals the Product to be def...

Page 5: ...by electrocution The compressed air directly from the ACS 1200 is not safe for breathing and should never be used to supply air for human consumption The dried air from a membrane dryer will contain...

Page 6: ...sure it is a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the ACS 1200 and is 14 gauge or larger and no longer than 50 feet 5 COMPONENT...

Page 7: ...ater vapor from the compressed air stream Typical pressure dew points of 0 C or less are maintained 5 7 Safety Valve The Safety Valve mounted on compressor protects the system against pressures above...

Page 8: ...F1 3 Power Cord Receptacle 9 Air Compressor COMP 4 Hour Meter HM1 10 Air Intake Filter LF1 5 Pressure Gauge G1 11 Air Dryer AD1 6 Regulator REG Rear View Rear View Left View 2 9 10 11 4 5 7 8 6 3 1 Fr...

Page 9: ...All pressure MUST be vented before applying power again to the ACS 1200 or the compressor will not start and will possibly blow the power input fuse All pressure must also be vented before disconnect...

Page 10: ...roper shutdown procedures must be followed to prevent pump damage Failure to do so may result in premature pump failure The non lubricated compressor is constructed of ferrous metals and or aluminum w...

Page 11: ...1 4 FPT PRESSURE BLEED SWEEP FILTER LF3 Figure 1 1 8 2 Electrical Schematic 123 4 POWER ENRTY MODULE PEM COMPRESSOR COMP CIRCULATION FAN CF1 HOUR METER HM1 L N G CN1 CN2 TB 1 TB 2 TB 3 TB 4 TB 5 TB 6...

Page 12: ...Number PEM 1 Power Entry Module Schurter KM01 1205 11 FS1 1 Fuse 10 Amp Time Delay Littelfuse 218010 HM1 1 Hour Meter Curtis 700DR001048150D1002230A COMP 1 Compressor Air Gast 71R545 P315B D401X G1 1...

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Page 21: ...ed COMMON MOTOR OPTIONS 100 100 115V 50 60 Hz single phase 220 240V 50 Hz single phase RECOMMENDED ACCESSORIES Pressure gauge Oilless Rocking Piston 2 0 cfm mm inches Product Performance Metric U S 1...

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