ThyssenKrupp DAF 380, Operating Manual

Page 1: ...ThyssenKrupp Aufzugswerke Operating Manual Drive DAF380...

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Page 3: ...an infringement of copyright and shall give rise to prosecution Right to make changes of a technical nature reserved We expressly reserve the right to make changes of a technical nature for the purpos...

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Page 5: ...unting the Machine 5 1 Machine setup 24 5 2 Levelling machine and machine base frame 25 5 3 Terminal connecting plans 27 6 Commissioning 29 7 Maintenance Service 7 1 Maintenance 30 7 2 Lubrication 31...

Page 6: ...zugswerke GmbH 9 Appendix 9 1 Tightening torques tightness values 49 9 2 Accessory parts 50 Type test certificate for the braking device Declaration of conformity for the braking device CSA Certificat...

Page 7: ...rsons due to electrical current Hazard warnings must always be observed Warning This symbol warns against imminent danger Nonobservance can lead to physical injury or extensive damage to property Warn...

Page 8: ...s regarding work safety and accident prevention and have been instructed in handling the assembly have read the chapter on safety and the warnings in this operating manual Note Check at regular interv...

Page 9: ...ny damage arising due to operator errors Proper use in line with the intended purpose also includes observance of all instructions in the operating manual and adherence to commissioning instructions s...

Page 10: ...ted on the traction sheave and deflecting rope pulley Before mounting the handwinding wheel the power to the drive must be disconnected and the installation secured against inadvertent activation Remo...

Page 11: ...n motor shaft 9 Brake test switch 3 Traction sheave 10 Terminal box 4 Compression spring 11 Tightening screw 5 Double vane magnet 12 Housing 6 Brake release lever 13 Brake block 7 Forced ventilation 1...

Page 12: ...aligning bearing behind the traction sheave can be relubricated via a grease nipple See Chapter 7 The rear self aligning bearing in the bearing bracket is filled for life with grease The DAF380 can be...

Page 13: ...wheel blocking clamp rope clamp hydraulic jack and pressure arm are not included in the items supplied with the drive See Chapter 9 Accessories Brake Installed on the motor housing is an electromagnet...

Page 14: ...ernor or a device with a similar high level of safety that is also subject to type approval In the connection the requirements range of application and conditions stated in the Appendix of Type Test C...

Page 15: ...OPERATING MANUAL DAF380 TECHNOLOGY ThyssenKrupp Aufzugswerke GmbH 3 2 Dimensions of machine Fig 3 2 1 15 08 2011...

Page 16: ...insulation elements see Chapter 8 Machine insulation on a machine support in the plant room or directly on the plant room floor Location and arrangement of isolation elements Machine base frame DAF38...

Page 17: ...r and encoder housing Connection assembly instructions and drawing see Chapter 7 Technical data for encoder type TTL Description Unit Technical data Manufacturer Sick Stegmann Type HG900D Data interfa...

Page 18: ...ncoder at connector make Sick Stegmann HG900D PIN TTL Signal Explanation 5 Volt RS 422 1 UA1 Signal line 2 UA1 Signal line 3 UA2 Signal line 4 UA2 Signal line 5 UA Signal line 6 UA Signal line 7 GND E...

Page 19: ...current consumption mA 60 Channels A B N ABN inv Electrical interface HTL differential driver Max output load mA 40 Level at 20 mA VDC High UB 2 5 Low 2 5 Max pulse frequency kHz 200 Connection prote...

Page 20: ...perating current overexcitation 1 A 3 2 Operating current retention 1 A 1 5 Performance data overexcitation W 576 Performance data stopping W 135 1 with magnet at operating temperature and overexcitat...

Page 21: ...used must be long enough to prevent the transported goods from tipping over Always pick up the base frame and or transport pallet not the machine itself with the forks Pay attention to protruding part...

Page 22: ...recipient The delivered parts and their packaging are to be checked for completeness damage or other conspicuous features Reporting and documenting damage in transit On delivery make sure that no dama...

Page 23: ...n is to be paid to ensuring that no condensation can form and that no moisture can penetrate The assembly must not be stored outdoors Bare parts have no long term preservation Ambient conditions Infor...

Page 24: ...thout support For mounting the machine on the machine room floor without a cement floor or directly surface mounted on the cement floor b Rubber block same as a however with an additional base 140 x 1...

Page 25: ...e and machine base frame The machine is to be set up according to the plan of installation As can be seen in the illustrations the machine must be mounted on the machine base frame Securing bolts supp...

Page 26: ...sed In the case of double wrap DW the grooves of the traction sheave and rope pulley must be offset by half the groove gap dimension Ra in relation to one another Ra Distance from rope middle to rope...

Page 27: ...The terminal diagram is printed on the inside of the cover Note Observe direction of rotation The ventilation must be connected in such a way that the air flow is drawn in and blown through the motor...

Page 28: ...senKrupp Aufzugswerke GmbH Motor terminal box CSA version Terminal Terminal brake test switch double vane magnet Terminal blower motor 1 2 PE Fig 5 7 Fig 5 6 Fig 5 8 Button 2 12 23 24 11 Button 12 24...

Page 29: ...r connections earthing of motor forced ventilation and brake magnet connected and checked Special add on components optional mounted and function checked Direction arrow Up Down attached in a clearly...

Page 30: ...ocks for wear the remaining lining thickness must be at least 3 mm 7 Check the brake setting the block stroke should be 0 3 mm 7 Check the braking deceleration 7 Check the function of the brake test s...

Page 31: ...rtridge 400 gr Code no 60 300 27 90 0 The lubricator is positioned on the drive side behind the traction sheave See Fig 7 2 The DAF380 requires otherwise no further relubrication The second motor shaf...

Page 32: ...pread evenly in the bearings which is achieved by turning the machine in between filling Filling of uncontrolled lubricant quantities without redistribution through bearing rotary movements may cause...

Page 33: ...the setting by twisting the nuts on the setting screw at the brake shoe until the feeler gauge set at 0 3 mm can be pushed through the air gap at the same height of the arrow cast in the brake shoes...

Page 34: ...EN81 A3 is invalid and must be checked However if it is necessary to adjust the brake later proceed as follows To set the initial tension distance tighten the setting nut Figs 7 3 and 2 1 by hand as f...

Page 35: ...ing out a brake test check the braking distance that results from the above mentioned deceleration Important In the case of repeated braking the brake disc heats up which causes braking behaviour and...

Page 36: ...t the setting screw by 1 4 turns corresponding to approx 0 3 mm towards the switch and lock LED lights up continuously 5 Check the setting Open and close the brakes by switching the motor Check whethe...

Page 37: ...ng must have been carried out For description see Chapter 7 During the setting up procedures the drive should be switched off for safety reasons Connect the continuity test device to contacts 11 and 1...

Page 38: ...g 7 5 1 must not be altered The nut is sealed see Fig 7 5 3 Incorrectly set nuts can reduce the dead stroke see Fig 7 5 2 of the magnet and lead to a deterioration in the braking characteristics or in...

Page 39: ...he case of misalignment disassemble brake block and align to the brake disc centre by rearranging the spacer washers at the block bearing Washer thickness 1 mm Fit the pressure spring with screw on th...

Page 40: ...e off the traction sheave Installation Clean shaft end and traction sheave bore do not under any circumstances alter dimensions of feather key groove shaft or bore Do not apply grease or oil to the sh...

Page 41: ...4 Chapter 3 and or the alignment of the rope grooves of the traction sheave and rope pulley are to be checked if necessary by moving the drive alignment on the base frame Install traction sheave cove...

Page 42: ...rear bearing bracket of the machine and pull it off in an axial direction Use a hexagon socket spanner M 2 5 to loosen the clamping screw on the locking ring Grip the encoder by the housing and caref...

Page 43: ...over the encoder whereby the fixing pin in the cover is to be aligned to the mount on the encoder Continue to push the encoder with small rotary movements until it lies against the motor casing and th...

Page 44: ...sheave Contamination level Procedure No escaping oil determined Check regularly within the framework of maintenance Every 3 months 6 months if elevator used infrequently 50 000 runs per year If a smal...

Page 45: ...RATING MANUAL DAF380 MAINTENANCE SERVICE ThyssenKrupp Aufzugswerke GmbH Traction sheave brake drum Bearing cover Fett Fett Fett Fett Braking surface Fig 7 9 2 V ring Grease outlet pipe Grease 45 08 20...

Page 46: ...under the brake disc and bolt in the next thread above the pressure arm on the traction sheave see Fig 7 10 1 Tighten the 3 pressure screws to clamp the ropes with the pressure piece Operate the rele...

Page 47: ...ise there is a danger that the clamp will catch between the rope and the traction sheave After completing the measure remove the auxiliary tools and mount the protective devices rope fixing beam prote...

Page 48: ...NUAL DAF380 SPECIAL VERSIONS ThyssenKrupp Aufzugswerke GmbH 8 Special Versions SA2 With motor snubber version not for CSA The motor snubber is used for limiting the switching surge at the motor windin...

Page 49: ...g during installation using Loctite 241 Microencapsulated screws may only be screwed in once After they have been unscrewed they are to be replaced by the same version of new screws The following valu...

Page 50: ...s used to move the elevator when the weights are balanced when the car weight counterweight The brake is to be vented by hand Important The handwinding wheel must be removed before switching on the mo...

Page 51: ...3 Blocking clamp for traction sheave 1 Lug 2 Pressure piece 3 Pressure screw 4 Securing bolt Engage the blocking clamp with lug item 1 in the ring groove under the brake disc Screw in the securing bo...

Page 52: ...s located on pull side under traction sheave Close the drain plug on the jack Pump the lever with pressure cylinder to move the pressure arm and traction sheave Make sure that the pin of the pressure...

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Page 65: ...tattare il vostro distributore 28 09 2010 Steckergeh use Schirm mit Gebergeh use leitend verbunden Nicht S7 K1 K2 K3 Connector housing shield electrically connected to encoder housing not S7 K1 K2 K3...

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Page 67: ...OPERATING MANUAL DAF380 ThyssenKrupp Aufzugswerke GmbH 10 Changes Changes Version Chapter 08 2011 ESV 67 08 2011...

Page 68: ...Aufzugswerke GmbH Bernh user Strasse 45 73765 Neuhausen a d F Deutschland Tel 49 7158 12 0 Fax 49 7158 12 2585 E Mail info aufzuege de thyssenkrupp com www thyssenkrupp aufzuege de Issue 08 2011 Nr 61...