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2
Cable Drum Replacement for the TP250 Hoist
(Instructions for the TP400 Hoist skip to page 6.)
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Brake
Linkage
Brake
Linkage
Brake
Linkage
Brake
Linkage
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Brake Control
Shaft/Safety Pin
Brake Control
Shaft/Safety Pin
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Lowest Brake
Strap/Cotter Pin
Brake
Linkage
Brake
Linkage
Brake
Linkage
Brake
Linkage
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Upper Brake Strap
with Brake Post
Brake Control
Shaft/Safety Pin
Brake Control
Shaft/Safety Pin
In order for the Solar/Plywood carriage to function properly the cable drum must be replaced with higher
capacity and longer length cable.
Step #1
Lay the base section flat on the ground with back
side up. Place the handle on either side of the brake
release bar. Pull the brake handle down towards the
hoist feet, this will release tension on the drum and
may require two people.
Step #2
While tension is applied to the brake release,
remove small cotter pin on lowest brake strap. Slide
the brake linkage out of the drum brake strap.
Repeat for the other side. Release the brake handle.
Step #3
Remove the small cotter pin from the upper drum brake strap. Slide the
brake strap over the brake drum releasing it from the brake post. Repeat
for the other side.
Step #4
Remove the safety pin/washer from one side of the
brake control shaft. Pull out the brake control
shaft from the opposite side of the base.
Step #5
Using both hands: grab the cable drum assembly and the brake straps.
Pull straight outward until the assembly is fully free of the base section.
Set the cable drum assembly to the side.
Step #6
Place the replacement cable drum in front of the TP250 cable drum as-
sembly (side by side, only front and back). Make sure the “V” belt drive
is in the same side/position for both assemblies. Move drive belt to the
replacement cable drum. Slide off the brake straps on both ends and
place them in the same position on the replacement cable drum.
See illustration on right.
TP250 Cable Drum
Solar/Plywood
Cable Drum
