Tiger 370 CNC--MR, Use And Maintenance Manual

Page 1: ...USE AND MAINTENANCE MANUAL YEAR OF MANUFACTURE ______________ TIGER 370 CNC MR EN...

Page 2: ......

Page 3: ...hat the circular sawing machine Machine model Serial number Year of manufacture TIGER 370 CNC MR is in specification with the following directives DIRECTIVE EEC MACHINES DIRECTIVE 2006 42 CE DIRECTIVE...

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Page 5: ...s to the operator 3 2 Machine safety devices 3 4 Reference standards 3 4 Protection against accidental contact with the blade 3 5 Electrical equipment 3 5 Emergency devices 3 5 Noise level of the mach...

Page 6: ...xploded views and replace ment parts 6 1 Pneumatic diagram TIGER 370 CNC MR 6 1 Pneumatic diagram TIGER 370 CNC FE HR 6 2 APS P drive for step motors 6 3 MEANING OF THE PARAMETERS IN THE TABLE 6 3 SCH...

Page 7: ...eed and bar initializing 7 5 Blade motor and supply unit setting 7 5 Set minimum blade tension threshold 7 6 Optional settings 7 6 Cutting head setting 7 7 Head transducer calibration Set up 7 7 Elect...

Page 8: ...ooth pitch 9 2 Types of swarf 9 3 Cutting and feeding speed 9 3 Lubricant coolant 9 4 Blade structure 9 4 Types of blades 9 5 Tooth shape 9 5 Blade selection table with respect to cutting speed and do...

Page 9: ...9 Roller table 11 3 Can of emulsible oil 11 3 Adattatore pianale a rulli lato scarico 11 3 Feed side roller table support 11 4 Motor chip discharger unit 11 4...

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Page 11: ...dbook will guarantee you years of dependable service This band saw has been exclusively designed to cut metals Machine presentation TIGER 370 CNC MR is an electromechanical pneumatic saw which cuts me...

Page 12: ...s riveted on the side of the machine the same data are reproduced on the declaration of conformity included with this use and maintenance manual TIGER 370 CNC FE MR When communicating with the Technic...

Page 13: ...CE Vice max opening mm 190 CUTTING CAPABILITY Model Blade diameter 0 370 120 100 180 x 100 45 370 70 70 70 x 100 45 a 370 70 70 70 x 100 60 a 370 50 50 50 x 100 CUTTING CAPABILITY Model Blade diameter...

Page 14: ...x 2 Feed step motor Kw 0 44 Step head motor kW 0 048 Max installed power kW 3 668 SPINDLE MOTOR No of poles Current Volts Absorption Amps Power Kw rpm 6 380 8 4 3 940 1130 Stator wound with enamelled...

Page 15: ...1 5 5 Introduction and technical specifications...

Page 16: ...rts TIGER 370 CNC MR model In order for the user to move towards a full understanding of how the machine works which is described in detail in the chapter 5 this chapter deals with the main units and...

Page 17: ...or and runs on a twin linear guide with ball bushing sliding blocks This system makes the structure highly rigid providing a better cutting finish with less vibration and noise Cutting vice The vice i...

Page 18: ...locked by means of the pneumatic vice is delivered by a carriage which conveys it along ground guides The numeric check controls with great precision the step motor of the infeed carriage enabling the...

Page 19: ...CNC MR Base This unit features a large coolant collection surface which conveys the coolant to the rear tank via the tank cover and a swarf collection drawer An electric pump is housed inside the tan...

Page 20: ...in which the presence of a person constitutes a risk for the safety and health of that person H Person exposed any person finding himself either completely or partly in a danger zone H Operator the p...

Page 21: ...rosion Do not allow hands or arms to encroach on the cutting zone while the machine is in operation Do not wear oversize clothing with long sleeves oversize gloves brace lets necklaces or any other ob...

Page 22: ...he working area as clean as possible Do not use the machine for cutting pieces which exceed the cutting ca pacity described in the technical specifications or are less than 5 mm Before starting any cu...

Page 23: ...s instead an instrument providing information on how to use the machine correctly and safely The following standards are those specified by the EEC Committee in the directives regarding safety of mach...

Page 24: ...ication IEC 204 1 1997 H 24 Vac Control voltage for actuators in accordance with chapter 6 of European Standard Control and indication circuits paragraph 2 Control Circuits sub sec tion 1 Preferential...

Page 25: ...is chapter also reports the noise levels produced by the TIGER 370 CNC MR during its various operating phases and the methods used for measuring these levels The Italian standard governing this aspect...

Page 26: ...CEE The prescriptions regard two specific aspects in particular 1 EMISSIONS during its operation the appliance or system must not emit spurious electromagnetic signals of such magnitude as to contamin...

Page 27: ...eld im munity test H EN 61000 4 4 1996 Electromagnetic Compatibility EMC Part 4 Test and measurement techniques Section 4 Fast transients bursts immunity tests Basic publication H EN 61000 4 5 1997 El...

Page 28: ...following ways 1 on a pallet with straps and heat shrink plastic 2 on a pallet with straps heat shrink plastic and a wooden crate In both cases for correct balancing the machine must be handled using...

Page 29: ...nd shrink wrapped must not be stacked two high and machines pallettized and crated must not be stacked three high To install the machine first remove the packing paying particular attention not to cut...

Page 30: ...hrink covering 4 remove the straps 5 remove nails from pallet securing planks and remove planks 6 remove the front panel and insert fork tines 3 4 5 6 To locate the machine in the workplace the machin...

Page 31: ...plate H working pressure not less than 6 Bar and not greater than 8 Bar H temperature of machine location from 10 to 50 C H relative humidity not more than 90 H lighting not less than 500 Lux The mach...

Page 32: ...r with an electronic variable speed drive making cutting possible from 15 to 150 rpm to always accomplish the best efficiency n Spray gun to wash the work surfaces n Pneumatic clamp with adjustable st...

Page 33: ...eck that the socket is not connected in series with other machines This requirement is fundamental for the good operation of the machine To connect the machine to the power supply proceed as follows c...

Page 34: ...on the control console press RESET twice The above sequence ON and RESET buttons must be performed each time the machine is switched on Make sure that the disk rotates properly To do this proceed as f...

Page 35: ...ve operations have been carried out correctly the disc motor will start up and the disc will start to turn Ensure that the blade moves in the correct direction as shown in the above figure If it does...

Page 36: ...ntrol console is housed inside the control panel in an IP 54 rated housing which is tamperproof and resistant to dust and moisture The control panel swivels on two articulated joints so that it can be...

Page 37: ...you to switch between the program cuts and select program displays Function Key Calling up program No Scrollimg the cursor Storing data Storing programs Selecting programs Storing parameters Function...

Page 38: ...n automatic work mode F1 function key At machine start up it allows program ming the setup parameters F2 Function key not operational F3 Function Key Selects semi automatic work mode in the main menu...

Page 39: ...tact with the tool and moving parts To access the cutting zone it is necessary to unlock the device closing the door Button to open close the door of the cutting head Manoeuvring the feeder The power...

Page 40: ...s do not exceed the machine s cutting ca pacity make sure the piece is correctly supported on both sides of the machine move the vice to within 2 3 mm of the workpiece using the handwheel Press the vi...

Page 41: ...onoperating SL 3 Blade thickness depends upon machine model AM 5 8 Max blade motor absorption A 0 7 Amperometer T 00 00 Partial cutting time TT 00 00 Total machine time for the cutting cycle Prelimina...

Page 42: ...ETTING the machine To carry out this opera tion press F6 To go to the main menu press F9 During zero setting the display will read ZERO SETTING IN PROGRESS which will continue to be displayed until th...

Page 43: ...ATIC X W F 153 S kg 10 DL 0 SL 3 AM 0 0 A 0 1 T 0 0 TT 0 10 CURRENT CYCLE F9 MAIN MENU F5 RESET TT Technological control parameters X 1000 5 Nonoperating 00 00 Nonoperating W 000 0 Nonoperating F 0 Cu...

Page 44: ...ly locked in positon If the vice was already closed by the pneumatic piston it may not block the piece In this case it is necessary to repeat the operation i e open the vice by pressing the specific b...

Page 45: ...F 153 S kg 10 DL 0 SL 3 AM 0 0 A 0 1 T 0 0 TT 0 10 CURRENT CYCLE F9 MAIN MENU F5 RESET TT FCTI The FCTI Head Downstroke Limit will be restored at the end of the cut Preparing to cut Select the fluid f...

Page 46: ...s necessary to memorize the FCTA position by pressing the relative button when the machine reaches the position to start cutting again the symbol to indicate the FCTA upstroke limit will re appear on...

Page 47: ...MENT As for the situation described above the MEASUREMENT value displayed also relates to the last programme memorised The control memory allows cutting lengths of up to 9999 9 mm to be memorised The...

Page 48: ...In practice when a number of measurements and pieces are programmed for the same bar this option allows them to be kept separate stopping the machine at the end of each programme Inserting and lockin...

Page 49: ...adjust the vice pressure by means of the regulator located inside the base Preparing to cut Close the protection and press the reset button adjust the cutting stroke by memorizing the head upstroke l...

Page 50: ...ic keys in relation to the PGR N and MEASURE set The machine s control console allows cuts to be programmed in two ways H SINGLE PROGRAMME This option enables programming on the work screen setting th...

Page 51: ...X W F 153 S kg 10 DL 0 SL 3 AM 0 0 A 0 1 T 0 0 TT 0 10 CUTS EXEC CUTS PROG SINGLE PROGRAM RUN PROG PROGRAMMING PGR NO CUTS PROG 0 905 7 2343 FCTI Pressing the numeric keys the numbers are displayed fr...

Page 52: ...nfirmation of the program to be executed 2 count reset of cuts executed previously F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT MEASUR AUTOMATIC OPERATING CYCLE X...

Page 53: ...f the piece cut press F6 in the first box the indication STEP will appear F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT MEASUR AUTOMATIC OPERATING CYCLE X W F 153...

Page 54: ...153 S kg 10 DL 0 SL 3 AM 0 0 A 0 1 T 0 0 TT 0 10 CUTS EXEC CUTS PROG SINGLE PROGRAM RUN PROG PROGRAMMING PGR NO CUTS PROG 0 905 7 2343 FCTI Select the cutting speed Select the fluid for automatic ope...

Page 55: ...G SINGLE PROGRAM RUN PROG PROGRAMMING PGR NO CUTS PROG 0 905 7 2343 FCTI Then the machine will bring the head to the FCTI spot and will deliver the material to execute another cut in the set mode step...

Page 56: ...isplay return to the operating screen displaying the da ta of the program in progress Press CLEAR to reset the cuts previously do ne F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6...

Page 57: ...M 0 0 A 0 1 T 0 0 TT 0 10 F0 PGR SINGLE F9 MAIN MENU F8 BLADE THICKNESS F7 SING CONT CYCLE F6 EXEC STEP CONT CUTS EXEC CUTS PROG CONTINUOUS CYCLE RUN PROG PROGRAMMING PGR NO MEASUR CUTS PROG 10 905 7...

Page 58: ...ME N MEASUREMENT N OF CUTS CUT WIDTH 0 0 0 0 With the reverse on MEASURE the value of the first batch of pieces to be cut can be entered i e L 178 to enter this value press the numeric keys in or der...

Page 59: ...T WIDTH 0 0 0 0 At this point the operator can chose whether to set operation in this program no 2 or to select PROGRAM POSITION number and enter new values as described previously Proceed with settin...

Page 60: ...rogramming After pressing the RUN PROG button the display will show the Program ming screen Now the programs to be executed must be communicated to the controller To do this press F2 PROGRAMMING F1 PR...

Page 61: ...rs it is possible to correct them by pressing CLEAR After setting the new program to be executed press ENTER The new value is me morized and the cursor moves to the next position A B C D E F G H 1 2 1...

Page 62: ...CLEAR the previous value is deleted and 0 appears To con firm the end of the programming operations and that only the first four pro grams are to be executed press ENTER again A B C D E F G H 1 2 3 4...

Page 63: ...t and therefore from the first cut programmed If the machine is stopped by pressing CLEAR during the execution of a program after the first for example the second or third the di splay will return to...

Page 64: ...m to be executed or when the cut or supply are not correct or whenever it is necessary to momentarily stop the machine BEGIN CUT Pressing RESET the display returns to the operating screen and the mach...

Page 65: ...and lengths L1 L2 L3 while the possibility of intervening in the work cycle on completion of each LOOP executed is retained AUTOMATIC LOOP X W F 153 S kg 10 DL 0 SL 3 AM 0 0 A 0 1 T 0 0 TT 0 10 F0 PGR...

Page 66: ...ess the F1 button to pro gramme cuts Key in the values for each field and confirm each piece of data input by press ing ENTER PROGRAMMING CUTS 1 100 1 PROGRAMME N MEASUREMENT N OF CUTS CUT WIDTH 0 0 4...

Page 67: ...ow the parameters of the first program set Pressing START the machine is reset and performs the initial cut before starting the LOOP Then the supply unit places the material of the length set in the f...

Page 68: ...is intended to help in identifying the location of the various components making up the machine giving information useful in carrying out repair and maintenance operations This chapter will also enabl...

Page 69: ...A LEGENDA CCCT CILINDRO CHIUSURA CARTER DI TAGLIO CPT CILINDRO PORTA TESTA CMT CILINDRO MORSADI TAGLIO E V CMT ELETTROVALVOLA CILINDRO MORSADI TAGLIO CCCA CILINDRO CHIUSURA CARTER ALIMENTATORE CPB CIL...

Page 70: ...r level The rate of acceleration deceleration the current and the step division can be adjusted using the dip switches and trimmers on the card see tables The two outputs allow the machine to display...

Page 71: ...the conditions above occurs the drive will disable the power bridge and display the error conditions on the screen u wrong power supply voltage value t thermal protector intervention c max current pr...

Page 72: ...f 2 s the time indicated refers to an acceleration from 1 Hz to 10 KHz using the DIP A 3 6 Rate value table DIPA 3 DIPA 4 DIPA 5 DIPA 6 RAMPA ms OFF OFF OFF OFF 1 OFF OFF OFF ON 10 OFF OFF ON OFF 20 O...

Page 73: ...PLAYED CURRENT SET 1 1 A 5 5 A 5 5 5 A 0 10 A A 11 A B 12 A Adjust the current witn tne motor stopped DIP SWITCHES SUMMARY TABLE DIP SWITCH A DIP ON OFF 6 Set Rate Set Rate 5 Set Rate Set Rate 4 Set R...

Page 74: ...OUTPUTS DRIVE LOGIC J2 17 J2 16 J2 15 J2 14 J2 18 J2 12 J2 11 J2 10 DISABLE IN3 CURRENT RED IN2 DIRECTION IN1 STEP IN COMUNE OPTO IN COMUNE OPTO OUT OUT2 DRIVE READY OUT1 BUSY R1 2 2K R2 2 2K R3 2 2K...

Page 75: ...L VPPIN 15V 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 ON ON DIP B DIP A DISPLAY RV6 RV7 JP1 JP2 J1 1 4 3 2 1 6 5 4 3 2 7 8 13 12 11 10 9 14 15 20 19 18 17 16 21 15V COMUNE OPTO IN DISABLE IN3 Current Reduction...

Page 76: ...ay in which they have been drawn up Each sheet of the project contains a box which gives the following information The numbers indicate the columns into which the entire drawing is divided Indications...

Page 77: ...umber after the dot identifies the column on that page example 11 8 indicates that the wire continues on page no 11 in column 8 This symbol identifies the wire with its relative number and co lour The...

Page 78: ...EN 60204 1 D2 Letter codes used to designate the type of component LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OF THE APPLIANCE A Complex units Laser Maser Regulator A B Transducers converting a...

Page 79: ...reactors Inductor Stop coil Reactor L M Motors M N Analogue intgrated circuits Operational amplifiers Hybrid analog digital ap pliances N P Measurement equipment test de vices Indicator recorder and...

Page 80: ...r Thyristor V W Transmission lines wave guides antennas Conductor Cable Bar Wave guide Wave guide directional coupler Dipole Parabolic antenna W X Terminals sockets plugs Connector bar Test plug Plug...

Page 81: ...MEP S p A 6 14 71 Use and maintenance manual TIGER 370 CNC MR Standardised Wiring Diagrams TIGER 370 CNC MR IEC 750 EN 60204 1 Standard...

Page 82: ...6 15 72 Diagrams exploded views and replace...

Page 83: ...MEP S p A 6 16 73 Use and maintenance manual TIGER 370 CNC MR...

Page 84: ...6 17 74 Diagrams exploded views and replace...

Page 85: ...MEP S p A 6 18 75 Use and maintenance manual TIGER 370 CNC MR...

Page 86: ...6 19 76 Diagrams exploded views and replace...

Page 87: ...MEP S p A 6 20 77 Use and maintenance manual TIGER 370 CNC MR...

Page 88: ...6 21 78 Diagrams exploded views and replace...

Page 89: ...1 14 24 A2 A1 12 22 11 21 24 14 A2 A1 22 12 11 21 A2 A1 24 14 21 22 12 11 14 24 A2 A1 22 12 11 21 14 24 A2 A1 J4 24 21 22 12 11 A2 1 3 5 6 2 9 8 14 A1 4 J1 J3 J5 J6 J2 7 13 12 11 10 8 9 10 1 2 3 4 5 6...

Page 90: ...6 23 80 Diagrams exploded views and replace...

Page 91: ...MEP S p A 6 24 81 Use and maintenance manual TIGER 370 CNC MR...

Page 92: ...6 25 82 Diagrams exploded views and replace...

Page 93: ...MEP S p A 6 26 83 Use and maintenance manual TIGER 370 CNC MR...

Page 94: ...6 27 84 Diagrams exploded views and replace...

Page 95: ...MEP S p A 6 28 85 Use and maintenance manual TIGER 370 CNC MR...

Page 96: ...ENZ TRASDUTTORE POSIZ TESTA 0 50 MARRONE 022 0141 W21 POTENZ TRASDUTTORE POSIZ TESTA 0 50 425 BIANCO R5 X2MEP24C 022 0158 W1 ALIMENTAZIONE 1 50 3 NERO Q0 5 022 0158 W1 ALIMENTAZIONE 1 50 GIALLO VERDE...

Page 97: ...56 F C BARRA PROTEZIONE 0 50 462 BLU K8 A1 S1 022 0160 W57 F C BARRA PROT LATERALE 0 50 362 MARRONE S2 X6 K 022 0160 W57 F C BARRA PROT LATERALE 0 50 0362 BLU X47 M S2 022 0141 W4 ELETTROPOMPA 0 50 02...

Page 98: ...CB 307 022 0138 W71 AVANZAMENTO CB 0 50 GIALLO 022 0138 W71 AVANZAMENTO CB 0 50 308 GRIGIO X3MEP 24C X2F CB 308 022 0138 W71 AVANZAMENTO CB 0 50 309 ROSA X3MEP 24C X2F CB 309 022 0138 W71 AVANZAMENTO...

Page 99: ...2 0172N W149 K3 1 K3 3 1 50 30 NERO K3 3 K3 1 022 0172N W150 K3 3 K3 5 1 50 30 NERO K3 5 K3 3 022 0172N W151 K3 2 K1 2 1 50 31 NERO K3 2 K1 2 022 0172N W152 K3 4 K1 4 1 50 32 NERO K3 4 K1 4 022 0172N...

Page 100: ...0 24 K11 24 022 0171R W229 K2 52 K3 52 0 50 57 ROSSO K2 52 K3 52 022 0171R W230 K2 A1 K1 51 0 50 86 ROSSO K1 51 K2 A1 022 0171R W232 K1 A1 K3 51 0 50 87 ROSSO K3 51 K1 A1 022 0171R W233 K9 21 X100 LI1...

Page 101: ...60 W46P E V CH AP CMT 0 50 121 BLU X55 55 K18 A2 022 0160 W47P E V DISC SAL CPT 0 50 105 MARRONE X50 50 K19 A1 022 0160 W47P E V DISC SAL CPT 0 50 121 BLU X55 55 K19 A2 022 0143 W29 STEP MOTOR ALIMENT...

Page 102: ...IX 022 2301 F11 1 9 PIASTRA PROT TEN SAETTE PHOENIX 022 1128 F12 1 7 FUSIBILE VETRO 5X20 5A COMAPEL SRL 022 2246 F12 1 7 MORSETTO PORTAFUSIBILE PHOENIX 022 1127 F14 6 2 FUSIBILE VETRO 5X20 2A COMAPEL...

Page 103: ...RICO CEM 019 5117 M7 1 9 COPRIVENTOLA QUADRO CEM 019 3401 M8 2 8 STEP MOTOR ALIMENTATORE MOTOR EW HOF 019 3551 M9 6 9 STEP MOTOR CILINDRO MOTORE PA JAPAN SERVO 022 1260 Q0 1 3 INTERRUTORE TERMICO ROCK...

Page 104: ...OENIX 022 2301 X2 1 2 PIASTRA PROT TEN SAETTE PHOENIX 022 2301 X2 1 2 PIASTRA PROT TEN SAETTE PHOENIX 022 2245 X3 1 3 MORSETTO QUADRUPLO PHOENIX 022 2245 X3 1 3 MORSETTO QUADRUPLO PHOENIX 022 2271 X3...

Page 105: ...O QUADRUPLO PHOENIX 022 2245 X49 9 3 MORSETTO QUADRUPLO PHOENIX 022 2244 X49 9 3 MORSETTO TRIPLO PHOENIX 022 2244 X49 9 3 MORSETTO TRIPLO PHOENIX 022 2272 X49 9 3 PONTICELLO DOPPIO PHOENIX 022 2243 X5...

Page 106: ...bar safety limit switch Input 6 Feeder carriage forward limit switch Input 7 Limit switch bar in CMA Input 8 Limit switch bar in CMT CARD Nr 1 IUD 000 Output 1 Nonoperating Output 2 Nonoperating Outpu...

Page 107: ...eference Isolated digital entrance active at 24Vdc With the signal active the drive enables the reading of the speed set point present at the REF and REF analogical entrances In absence of the signal...

Page 108: ...connector Keyboard connector External blinker connector Head down speed potentiome ter connector Emergency button connector Reset button connector M24 LD1 and M24 LD2 LED card connector M24CPU connec...

Page 109: ...99 Use and maintenance manual TIGER 370 CNC MR Exploded views This part of the manual contains detailed exploded views of the machine which can help to gain a deeper knowledge of how it is made Base...

Page 110: ...SPD FP50 11B50 NR 1 000 028 0401 RACCORDO 3 4 SPD FP50 17A20 NR 1 000 034 0746 QUADRO PNEUMATICO TI 350 CNC NR 1 000 007 6317 STAFFA COMANDO MICROINTERRUTT CN 90 TI 370 CNCFE NR 2 000 034 0901 TAPPO...

Page 111: ...MEP S p A 6 44 101 Use and maintenance manual TIGER 370 CNC MR Fixed worktable...

Page 112: ...2 000 010 0352 GHIERA AUTOBLOCCANTE 35X1 5 NR 1 000 010 0370 GHIERA 5S 30X1 5 NR 1 000 010 7604 RONDELLA DIAM 8 NR 2 000 010 7890 VITE TCEI 8 X 12 NR 2 000 010 7932 VITE TCEI 10 X 110 NR 4 000 010 79...

Page 113: ...MEP S p A 6 46 103 Use and maintenance manual TIGER 370 CNC MR Turntable...

Page 114: ...HGW25 HC 2 RO490 NR 1 000 010 7204 DADO M8 NR 2 000 010 7226 DADO AUTOBLOCCANTE M6 NR 3 000 010 7455 GRANO VCE P CON 8 X 10 NR 1 000 010 7470 GRANO VCE PUNTA PIANA 6 X 35 NR 3 000 010 7606 RONDELLA D...

Page 115: ...MEP S p A 6 48 105 Use and maintenance manual TIGER 370 CNC MR Vice assembly...

Page 116: ...M6 NR 7 000 010 7204 DADO M8 NR 1 000 010 7410 GRANO VCE P CIL 8 X 16 NR 4 000 010 7453 GRANO VCE P CON 6 X 30 NR 7 000 010 7456 GRANO VCE P CON 8 X 16 NR 2 000 010 7480 GRANO VCE PUNTA PIANA 8 X 30...

Page 117: ...MEP S p A 6 50 107 Use and maintenance manual TIGER 370 CNC MR Head unit...

Page 118: ...ONDELLA DIAM 10 NR 1 000 010 7768 SPINA ELASTICA DIAM 6 X 40 NR 1 000 010 7830 VITE BUTON 5 X 10 NR 3 000 010 7868 VITE TCEI 6 X 12 NR 4 000 010 7877 VITE TCEI 6 X 45 NR 4 000 010 7894 VITE TCEI 8 X 2...

Page 119: ...MEP S p A 6 52 109 Use and maintenance manual TIGER 370 CNC MR Motor assembly...

Page 120: ...7483 GRANO VCE PUNTA PIANA 8X50 NR 1 000 010 7603 RONDELLA DIAM 6 NR 2 000 010 7604 RONDELLA DIAM 8 NR 1 000 010 7605 RONDELLA DIAM 10 NR 4 000 010 7625 RONDELLA DIAM 8 X 32 NR 1 000 010 7867 VITE TCE...

Page 121: ...MEP S p A 6 54 111 Use and maintenance manual TIGER 370 CNC MR Blade guard unit...

Page 122: ...3 8 CL 2531 NR 2 000 028 0091 NIPPLO 3 8 CL 2500 NR 2 000 028 0394 TUBO LOOC LINE 1 2 ART 59861 MT 3 000 028 0399 UGELLO 0 12 7 1 2 ART 59863 NR 4 000 028 0404 RACCORDO 3 8 NPT LOOC LINE 1 2 NR 4 000...

Page 123: ...MEP S p A 6 56 113 Use and maintenance manual TIGER 370 CNC MR Electro cylinder unit...

Page 124: ...70 NR 1 000 010 7221 DADO M16 BASSO NR 1 000 016 1752 PROTEZIONE CILINDRO NR 1 000 019 3551 MOTORE MAE MOD HY 200 2232 190 NR 1 000 022 0212 RACCORDO RAPIDO SEM PG 16 NR 1 000 022 0378 CONNETT BOBINA...

Page 125: ...MEP S p A 6 58 115 Use and maintenance manual TIGER 370 CNC MR Supply carriage unit...

Page 126: ...233 DADO AUTOBLOCCANTE M16 NR 1 000 010 7450 GRANO VCE P CIL 6 X 6 NR 2 000 010 7475 GRANO VCE P PIANA 8 X 8 NR 4 000 010 7602 RONDELLA DIAM 5 NR 2 000 010 7604 RONDELLA DIAM 8 NR 1 000 010 7860 VITE...

Page 127: ...MEP S p A 6 60 117 Use and maintenance manual TIGER 370 CNC MR Supply roller unit...

Page 128: ...ONDELLA DIAM 4 NR 2 000 010 7604 RONDELLA DIAM 8 NR 4 000 010 7616 RONDELLA DIAM 21 NR 2 000 010 7830 VITE BUTON 5 X 10 NR 2 000 010 7850 VITE TCEI 4 X 8 NR 2 000 010 7861 VITE TCEI 5 X 20 NR 4 000 01...

Page 129: ...MEP S p A 6 62 119 Use and maintenance manual TIGER 370 CNC MR Control panel...

Page 130: ...OBILE NR 1 000 007 6321 ROSETTA BLOCCAGGIO ASTA MOBILE NR 1 000 010 7932 VITE TCEI 10 X 110 NR 1 000 016 0235 ASTA MOBILE X CONSOLLE TI 370 NR 1 000 016 0307 QUADRO COMANDI MEP E NR 1 000 016 1484 STA...

Page 131: ...MEP S p A 6 64 121 Use and maintenance manual TIGER 370 CNC MR Guard rail...

Page 132: ...PROTEZIONE ANGOLO TI 370 NR 1 000 016 1744 RINFORZO PROTEZIONE LATERALE TI 370 NR 1 000 016 1748 PROTEZIONE CAVI TI 370 CNC NR 1 000 016 2001 SPORTELLO PROTEZIONE MACCHINA TI370 NR 1 000 022 0360 LAMP...

Page 133: ...trol panel Connect the power supply press F1 enter the password by typing 734533 the numbers are displayed as black rec tangles press ENTER and the machine set up page will be displayed on the screen...

Page 134: ...ACCELERATION 16 HEAD CYL BREAKDOWN ZERO SET 1000 HEAD CYL BREAKDOWN ABOVE ZERO 00000 HEAD CYL BREAKDOWN MANUAL 2000 HEAD CYL BREAKDOWN MAX FOR WARD 6000 HEAD CYL BREAKDOWN MAX RE VERSE 6000 Set parame...

Page 135: ...r press to subtract the correction value STEP MOTOR TAB CORRECT SCREW STEP ERROR QUOTA CORRECTION 0 0 0 0 1 REF NODE 5 1 0 0 2 REF NODE 5 2 0 0 3 REF NODE 5 3 0 0 1005 5 0 0 proceed in the same way fo...

Page 136: ...5 Chapter 6 contains the tables which illustrate the allowable configurations of the driver Set the current screw step values on the control console e g SCREW STEP 10 1 2 step and REV STEP 400 The dri...

Page 137: ...of the blade motor the opening speed of the cutting head downstroke valve the size of the bar initialization RUN PROG PREVIOUS MENU BLADE THICKNESS 2 5 BLADE LIFE RESIDUAL 0 m PROGRAMMED 0 m MAXIMUM...

Page 138: ...irst two and in the minutes for the other three Press RUN PROG to return to PREVIOUS MENU Optional settings Press F7 to enter optional settings SET UP RUN PROG PREVIOUS MENU INVERTER YES 1 SPEED NO RO...

Page 139: ...n set up The pre set head movement parameters are shown below and are within the same range HEAD POSITION TRANSDUCER CALIBRATION CURRENT VALUES XXX UPSTROKE LIMIT 254 DOWNSTROKE LIMIT 0 FCTI HEAD CYLI...

Page 140: ...roke limit by returning the head to its fully up position using the up button Y Open the electrical cabinet and locate the IUD Card shown in the figure two potentiometers are mounted under the IUD car...

Page 141: ...h a new one taking care to fit it the right way round Follow the necessary precautions against electro static discharges to avoid damaging the chip do not for example wear rub ber soled shoes or wooll...

Page 142: ...binet which houses the MEP 24 controller Locate the MEP 24 controller and unhook all the terminals relative to IUV CARD and CARDS 1 2 3 Remove the front panel of the controller using a screwdriver to...

Page 143: ...he terminals Test the machine Adjusting the display brightness If external factors like changing ambient lighting conditions in the machine installation site affect visibility adjust the brightness of...

Page 144: ...is also equipped with a mechanical stop which defines the bottom limit of its stroke to adjust this stop use two hex wrenches one to lock the nut and the other to tighten or slacken the stop screw Adj...

Page 145: ...7 13 135 adjust the position of the blade in relation to the teeth as shown...

Page 146: ...ce that can be moved away from the guard by unfastening the screw fixing it to the support remove the screw with knob to free the plexiglass guard cover and lift it off in a vertical direction use a 1...

Page 147: ...head mechani cal stop screw as described above Feeder Should the feeder at a later stage in time become misaligned with the cutting table then use the levelling devices located on the side of the mach...

Page 148: ...djust the foot height D E according to the measurement read on the rul er on the cutting table so as to obtain a difference in level of 0 5 mm between the two tables D E Once the height has been set w...

Page 149: ...g an Allen key move the vice to its fully open position adjust the slight pressure exerted by the grub screws on the gib starting with the first two in contact with the lead screw adjust these two gru...

Page 150: ...rag prevention device arm to the right or left tighten the release lever 1 3 2 4 To adjust the longitudinal position of the vice jaw proceed as follows tighten the cutting vice completely slacken the...

Page 151: ...s own safety as well as for the safety of other personnel and in the interests of machine productivity H check that his own work and that of the other operators of the machine always complies with the...

Page 152: ...tructions for use and maintenance of the ma chine and those on the product itself General maintenance Daily The daily maintenance operations to carry out on the machine are as follows remove all swarf...

Page 153: ...ing units such as the transmission box Transmission box After 100 work hours empty the drive box using the following procedure remove the outlet plug collect oil in a container for used oils to speed...

Page 154: ...Syntolin TFX Though there are no specific standards for these types of oils MEP considers that CASTROL Syntolin TFX is the best product available with regard to quality price ratio Nevertheless the fo...

Page 155: ...eds H 15 150 rpm The speeds can be set on the control panel via a potentiometer The speeds can be set on the control panel via a potentiometer Inverter technical specifications Protection rating IP 31...

Page 156: ...n various factors H the size of the section H the hardness of the material H wall thickness Solid sections call for discs with a coarse tooth pitch while small cross sections require blades with finer...

Page 157: ...in are limited by the amount of heat generated near to the points of the teeth If the head feeding speed is too high the cut will not be straight in either the vertical or the horizontal plane As we h...

Page 158: ...le piece and characterised by a high level of toughness and a good cutting resistance With non ferrous materials it is normal to use circular blades with brazed hard metal HM cutting edges which offer...

Page 159: ...teeth tooth pitch T Tooth shape C TYPE SHARPENING HZ Coarse toothing with roughing tooth raked on both sides and non raked finishing tooth The roughing tooth is about 0 3 mm higher Coarse toothing wi...

Page 160: ...decreases from positive until it becomes negative so as to offer a cutting edge with a larger resistant section B Positive Short swarf material such as brass bronze aluminium and hard cast iron requi...

Page 161: ...0 12 70 6 160 8 120 8 120 10 90 10 90 12 80 12 80 14 70 7 140 8 120 8 120 10 100 10 100 12 80 12 80 14 70 12 80 14 70 9 120 10 110 11 100 12 90 12 90 14 80 12 80 14 70 12 80 16 70 10 110 11 100 11 100...

Page 162: ...1100 1800 8 1000 1700 12 900 1600 16 800 1400 18 700 1300 20 600 1100 20 500 900 20 8 5 200 400 7 180 400 10 160 350 12 160 300 14 140 300 16 130 250 16 130 250 20 10 6 400 600 8 350 600 11 300 550 1...

Page 163: ...8 G A 1 A 2 En 36 4360 50 A 3706 1 2 3 En 20 A En 31 1022 1035 1040 1010 1015 1060 1065 5135 5145 4135 3135 4315 8645 W 1 L 6 T 1 1310 316 304 410 309 S D 3 M 13 3310 3315 ASTMA 36 68 52100 Brinell HB...

Page 164: ...96 070 M 55 080 A 40 080 A 62 1717 CDS 110 708 A 37 708 M 40 735 A 50 534 A 99 817 M 40 311 tipo 6 e 7 BD 2 BD 3 BS 1 304 S 15 304 C 12 316 S 16 317 S 16 XC 18 XC 38 H 1 20 M 5 XC 60 XC 75 40 M 5 XC 4...

Page 165: ...l enable you to follow a methodical procedure for solving any problem Troubleshooting blade and cutting problems PROBLEM PROBABLE CAUSE SOLUTION Cuts not at 90 degrees or angled Head speed too high Re...

Page 166: ...en starting work again use a lower cutting speed and head feed speed A tooth from the old blade may be left in the cut check and remove before starting work again Workpiece not clamped firmly in place...

Page 167: ...ne operation The MEP 24 controller allows you to test all the machine electrical and electronic devices by checking the status of the input and output signals on the IUD IUV card Displaying the diagno...

Page 168: ...n the top line of the display indicate the OFF 0 or ON 1 status of each output press relative activation y or deactivation keys y to check functioning but press Reset beforehand to enable output Non o...

Page 169: ...operating A321 12345678 IUD 000 00000000 I 10001111 Non operating Input card IUV Forward and reverse speed of the feed step motor can be controlled in the following way digits 1 to 5 reverses the fee...

Page 170: ...the sign when pressed For example if we press key start to start up the cycle alongside the sign we see START If however the name doesn t appear after the sign it follows that malfunc tioning is prob...

Page 171: ...ic cutting cycle It advises the operator that the cycle is finished Press RESET to restore manual command control After inserting the new bar press START the machine will register the material and con...

Page 172: ...ic cycle Press RESET to return to work display then proceed to ZERO SETTING COMMAND INHIBITED OPEN VICE MIN 1 PRESS RESET This message is displayed when trying to move feed with manual buttons and bot...

Page 173: ...his message is always on line when the system is in use Press RESET to restore manual command control EMERGENCY FEED REQUESTED WITH FCTI ERROR PRESS RESET This message may appear during automatic cycl...

Page 174: ...3 NO STATUS OR SCREEN 4 DIGITAL INPUTS CARD 1 UNSTABLE 5 DIGITAL INPUTS CARD 2 UNSTABLE 6 ANALOGUE INPUT BLADE TENSION 9 UNSTABLE 7 INP ANALOGIC AXIS BLADE MOTOR 3 4 UNSTABLE 8 INP ANALOGIC POWER TAB...

Page 175: ...low Chute type bar loader CB 6001 This accessory delivers all the bars on the loader chute in order giving long autonomy to the saw even when unattended CB 6001 must be ordered with the saw as it is n...

Page 176: ...LY CB 6001 open the rollers that determine the load section entirely then insert the drive connection coupling in the crown gear of modules 1 and 2 then of modules 2 and 3 fix the modules using screws...

Page 177: ...side 1500 mm Can of emulsible oil 5 l can of emulsible oil Adattatore pianale a rulli lato scarico This device is used to attach the discharge roller table to the machine and instructions are supplied...

Page 178: ...iler and reconnect to the adapter Motor chip discharger unit This device can be used to eliminate the chips from the chip collection drawer for installation proceed as follows disconnect the machine f...

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