Tiger JD 5065M, Operating Instructions Manual

Page 1: ...NTING AND OPERATING INSTRUCTIONS SIDE FLAIL ASSEMBLIES JD 5065M JD 5085M 105M CAB 06010007 Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Current as of 06 27 2011 ...

Page 2: ...he chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration for...

Page 3: ...hooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial number ________________________ Dealer name _________________________ Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation t...

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Page 5: ...ION______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark ...

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Page 7: ...Side Rear flail Safety Section 1 1 SAFETY SAFETY SECTION ...

Page 8: ... list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined wi...

Page 9: ...ractorflashingwarninglightsandfollowalllocaltraffic regulations SG 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implem...

Page 10: ...tor operators manual for proper starting instructions SG 13 DANGER Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present ...

Page 11: ...you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of th...

Page 12: ...d carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent SG 22 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Nev...

Page 13: ... foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steepslopes ditches drop offs overheadobstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing SGM 1 DANGER There are obvious and hidden potential hazards in t...

Page 14: ...ype density andheightofcut Normalgroundspeedrangeisfrom0to5mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overheadobstructions powerlines orwhendebrisand foreign objects are to be avoided SGM 7 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowinginreverse Mowonlyataslow...

Page 15: ...efer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure SFL 3 WARNING Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and ...

Page 16: ...d if it is damaged or missing S3PT 8 WARNING Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 9 WARNING Use extreme care when lowerin...

Page 17: ...er performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR DEALER Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds che...

Page 18: ...Side Rear flail Safety Section 1 12 SAFETY 24028 MOWER DECK 22839 MOWER DECK 21405 MOWER DECK 22840 INSIDE OF CAB PART NO LOCATION ...

Page 19: ...Side Rear flail Safety Section 1 13 SAFETY 42350 MOWER DECK 33743 INSIDE OF CAB 10 x 5 5 31522 MOWER DECK 18 25 x10 31523 HYDRAULIC TANK PART NO LOCATION ...

Page 20: ...Side Rear flail Safety Section 1 14 SAFETY 6T3217 MOWER DECK 42399 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT PART NO LOCATION 42400 MOWER DECK ...

Page 21: ...Side Rear flail Safety Section 1 15 SAFETY 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB PART NO LOCATION 6T3230 INSIDE OF CAB ...

Page 22: ...Side Rear flail Safety Section 1 16 SAFETY 6T3243 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC TANK 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB PART NO LOCATION ...

Page 23: ...Side Rear flail Safety Section 1 17 SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEAD ...

Page 24: ...ONTADHESIVEPAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIPTIE14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to...

Page 25: ...the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s...

Page 26: ...Side Rear flail Safety Section 1 20 SAFETY ...

Page 27: ...Assembly Section 2 1 ASSEMBLY SECTION JD5XX5M TSF ...

Page 28: ...led illustrations to locate all parts ASM C 0001 CRANKSHAFT ADAPTER For JD5065M and 5075M tractors remove the four capscrews from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with the capscrews and lockwashers as shown in the Parts Section For JD5085M JD5105M tractors install the John Deere kit LVB24989 and follow the instructions ASM JD 0085 TRACTOR PREPARATI...

Page 29: ...e will need to be raised to cut the hole and attach the crankshaft adapter To do this remove and save the bolts holding the battery plate to the tractor frame After the bolts have been removed use a pry bar to raise the battery plate Once the plate is raised use an appropriate block to keep the battery plate raised ASM JD 0086 USE PRY BAR TO RAISE BATTERY LTE USE APPROPRIATE BLOCK ...

Page 30: ...bolts take off the panel covering the fan Then you will have access to the bolts on the driveshaft cover The battery plate will need to stay elevated for the crankshaft adapter to be installed on the crankshaft pulley Tilt the crankshaft adapter and slide it into place Before inserting the driveshaft into the crankshaft adapter apply Anti Seize lubricant to the splines of the driveshaft Re apply A...

Page 31: ...e drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FI...

Page 32: ...e clear of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mo...

Page 33: ...the white and black wire to the solenoid valve Route the wires through the back window with the cable control wires Use the rubber grommet in the window to protect the wire and route the wire out of the cab down to the 1 4 hydraulic hoses Follow the hydraulic hoses through the wheel well to the front of the tractor Route the Red 14ga wire keyed hot from the auxillary plug to the signal post of the...

Page 34: ... Assembly Section 2 8 WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling ASM C 0009 ...

Page 35: ...t attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hardware provided to secure the valve...

Page 36: ...the Parts Section ASM JD 0089 RETURN LINE INSTALLATION The return line will be plumbed into the front of the Branch Tee as shown in previous illustration which will be assembled into the adapter located below the tractors power beyond port Remove the elbow or plug from the rear remotes and replace it with the supplied Branch Tee Connect the line from the Mid mount valve to the Branch Tee If your t...

Page 37: ...11 MANUAL LIFT VALVE PORTS ASM C 0057 MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles or valve stand Refer to the parts section for assembly and components needed ASM C 0071 ...

Page 38: ... the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 Vendor 1968R 063 is similar in appearance to hose adapter 33271 and Adapter 34396 with 06 orifice These components can be identified as follows and are to be...

Page 39: ...ould run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC ASM JD 0068 Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8...

Page 40: ...o allow room for the hydraulic tank filler neck The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long Trim lock should be used on the sharp edges ASM JD 0092 HOSE ROUTING It is important to route the hoses as shown below from the brake valve behind the ...

Page 41: ... mast and to the flail mowers The hoses may get into the front and or rear tires if not properly routed and clamped ASM C 0061 FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil ...

Page 42: ...RING FITTINGS Installing straight 45º and 90º O rings requires that the O ring and washer be up against the swivel body Insert the swivel and turn in until the swivel is pointed in the desired direction and O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten ASM C 0056 INSTALLING NATIONAL PIPE FITTINGS Whenever i...

Page 43: ...visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the s sensor post of the gauge to the temperature sensor on the hydraulic reservoir ta...

Page 44: ...ASSEMBLY Assembly Section 2 18 chart located in the maintenance section of this manual ASM JD 0072 SIDE MOWER HYDRAULIC DIAGRAM ASM C 0090 ...

Page 45: ...witchbox to B on cooler fan connector G ORANGE 10 GA wire from switchbox to A on cooler fan connector H ORANGE 16 GA wire from switchbox to A on Mower Run Right connector I BLACK 16 GA wire from switchbox to B on Mower Run Right connector J WHITE 16 GA wire from switchbox to A on Mower Run Left Rear connector K BLACK 16 GA wire from switchbox to B on Mower Run Left Rear connector ASM C 0099 COOLER...

Page 46: ...ASSEMBLY Assembly Section 2 20 CONTINUOUS DUTY SOLENOID SWITCH MOUNTING ASM JD 0096 ...

Page 47: ...with the pin flat washer and R clip as shown below Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the parts book Slide the cylinder into the draft beam from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and rollpins ASM C 0076 DRAFT BEAM MOUNTING Pull the inboard cylinder ...

Page 48: ...p screw lock washer and hex nut as shown To connect the bonnet to the draft beam slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet Line up the holes and secure with swivel pin cap screw lock washer and hex nut both sides See parts book illustration Next slide the left and right linkage arms up to the slotted ear on the side of the deck Secure with ...

Page 49: ... rub hoses Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness Fill hydraulic tank with fluid as recommended in the Maintenance Section BE SURE TO OPEN THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and th...

Page 50: ...board cylinder is fully extended the bonnet or deck should either be up against the stop or if travel locks are installed it should be up against the travel lock It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke If the cutter head is against the stop and the cylinder has stoke remaining serious damage will occur Proceed to final preparation for ...

Page 51: ... the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any ...

Page 52: ...ASSEMBLY Assembly Section 2 26 ...

Page 53: ...Operation Section 3 1 2011 Alamo Group Inc OPERATION SECTION ...

Page 54: ...t specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisf...

Page 55: ...oved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operati...

Page 56: ...ll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an author...

Page 57: ...Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate th...

Page 58: ... death SG 10 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor e...

Page 59: ...ol lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine ...

Page 60: ... arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin ...

Page 61: ... ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 Avoid contact with hot surfaces including hydraulic oil ...

Page 62: ...bracket holes with cutter housing then reinstall hardware 7 For Heavy Duty flails loosen the Adjustment rod lock nut and adjust height by turning the Adjustment Rod Retighten the Adjustment rod lock nut and then reinstall hardware 8 Lower cutter housing to the ground and remove lifting device 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A pr...

Page 63: ...roller as specified in Operation Section Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades SRM 07 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be...

Page 64: ...ry and damage to the Implement S3PT 17 Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the sup...

Page 65: ...ngaged If the engaged length is less than 12 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid...

Page 66: ...ardware Serious injury may occur from not maintaining this machine in good working order SG 21_A 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire conditio...

Page 67: ...y or death from thrown objects entanglement or Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES SGM 10 The operator s manual and safety signs affixed on the unit contain important instructions on the safe ...

Page 68: ...ot frozen together Reference the Maintenance Section for proper slip clutch maintenance Ensure the slip clutch shield and drive belts shields are in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0005_A Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is ...

Page 69: ...looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or other debris which may be wrapped around the cuttershafts Inspect the condition of deck skid shoes and hardware OPS F 0007 ...

Page 70: ... K The Operator s Manual is in the canister All safety decals are in place and legible The Mounting frame bolts are in place and tight The connection bolts pins are tight There are no cracks in mower The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking ...

Page 71: ...he SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition T...

Page 72: ...eering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed ...

Page 73: ... OPS U 0033 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Al...

Page 74: ...actor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to...

Page 75: ...ushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted w...

Page 76: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the oper...

Page 77: ... at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming op...

Page 78: ...pread cut material better eliminate 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shif...

Page 79: ...mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the ...

Page 80: ...are no persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equ...

Page 81: ...round shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS F 0011 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both side mowers to the ground If the mower will be stored with the sections in ...

Page 82: ...set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of ...

Page 83: ...eck the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust...

Page 84: ...r and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Before transporting the tractor and mower idle the tractor engine dise...

Page 85: ...ways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must...

Page 86: ...he SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor ...

Page 87: ...ns and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or b...

Page 88: ...OPERATION Side and Rear Flail Operation Section 3 36 2011 Alamo Group Inc OPERATION ...

Page 89: ...Maintenance Section 4 1 2011 Alamo Group Inc MAINTENANCE SECTION ...

Page 90: ...orrect any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can h...

Page 91: ...or missing Pivot Points Lubricate Inject grease until it appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maintenance Precautions Knives Check Inspect for missing or damaged knives change as needed Belts Check Adjust Check if broken tighten as required Main Frame and Check Retorque bolts to torque Deck specifications in this section Alw...

Page 92: ...e section Ground Roller Bearings Lubricate Grease as instructed in detailed maintenance section WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS ...

Page 93: ...up Inc MAINTENANCE YEARLY OR EVERY 500 HOURS ITEM SERVICE COMMENTS Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change 10 micron filter In Line HP Filter Change or Change when indicated 10 micron filter by restriction indicator Hydraulic Tank Breather Change ...

Page 94: ...l not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open 3 Low oil level 3 Check hydraulic tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn solenoid faulty the mower switch to on A low audible click is not heard if the solenoid is engaging th...

Page 95: ...top of guide Mower turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remove spring and use movement in needle nose vise grip to pull spool valve body from block Check block and spool for contaminates and scratches Clean parts or replace if scratched 2 Suction lines 2 Check for kinks or obstruction in obstructed suction hose 3 Low oil level ...

Page 96: ... 46 Anti Wear Mobil DTE 15M Start Up Low Temp Normal Temperatures ISO 46 Anti Wear Nuto H46 Mobil DTE 25 15 F Start Up Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobil 1 Synthetic Gear Pressure Gear Lube Lubricant LS 75W 90 Mobil Delvac Synthetic 75W 90 Cutter Shaft Ground Grease Lithium Complex Mobil Delvac Xtreme Grease Roller Shaft Flail Gun NLGI 2 ISO 320 Mobilgrease CM S Drive Shaft C...

Page 97: ...MAINTENANCE Side and Rear Flail Maintenance Section 4 9 2011 Alamo Group Inc MAINTENANCE TORQUE SPECIFICATIONS ...

Page 98: ...ight glass on the side of the tank Do not over fill The reservoir has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If your reservoir has one sight glass temperature gage The reservoir should be filled to the center of the sight glass on the side of the tank Do not over fill If the tank has too muc...

Page 99: ... properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss within the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring tha...

Page 100: ... O SHAFTS After bringing the tractor to a complete stop shut off the engine and remove he PTO shaft from the tractor Slide the shaft apart to expose the grease zerk Grease the shaft with 5 pumps of grease and the U joints until grease protrudes from caps per the scheduled interval in the maintenance section GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and o...

Page 101: ... BEARING AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft Make sure the zerks are clean before injecting grease One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler shoul...

Page 102: ...rs ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown NOTE Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop Now hold the head against the stop and tighten the turnbuckle until the cable is tight Lower and raise the head to check the adjustment The head sh...

Page 103: ...cknut securely Be sure both sides of the flail are adjusted the same ADJUSTING STANDARD DUTY CUT HEIGHT To adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be taken off and moved to the desired location height Be sure that both sides of the shaft are adjusted to corresponding holes so the shaft remains level BALL VALVES The ball valve at the ...

Page 104: ... Over greasing may cause premature seal failure GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hours intervals CAUTION Over greasing ma...

Page 105: ...etween the spring and nuts are flush with the spring housing or guide Tighten locking nut securely For standard cut on side flail adjust until the spring washer is flush with the top of the spring housing MntP R 0094 Use the same method to adjust hydraulically driven rear flails For standard cut on the mechanically driven rear flail mower adjust so that the spring washer is flush with the spring g...

Page 106: ...SHIELD SHIELD GUARD Place a straight edge over both sheaves and measure the belt tension See TENSIONER MEASUREMENT PROCEDURE To adjust the Rosta Tensioner first loosen the Rosta Stop and Rosta Bolt that secures the Rosta to the flail Next use the Wrench P N 06401023 available to adjust the tension of the belt After the tension has been set secure the Rosta Stop and re torque the Rosta Bolt to spec...

Page 107: ...s even with the bottom of a straight edge laid across the sheaves 5 Remove the tension gauge and read the force applied from the bottom of the Small O Ring on the Deflection Force Scale 6 Compare the force denoted by the Small O Ring with the values shown The force should be between the values given for either a New Belt or Used Belt 7 Make sure to use the force values in pounds if the span is mea...

Page 108: ...from the existing positions and inserting simultaneously into the threaded holes Remove the four bolts holding the motor Rotate the motor 180 so the hump is opposite the prior position Reinstall the motor bolts and torque to 75 ft lbs Reconnect the hoses and fittings to the motor in the same configuration as before i e the hose that was connected to the front port on the motor should now be connec...

Page 109: ...TION the Rosta Tensioner is under belt pressure Sudden release of this pressure may cause serious injury Remove the Rosta Tensioner and relocate to the Reverse Rotation Tensioner location Using the Rosta wrench tention the belt then tighten the Rosta bolt Check the tension and adjust as needed When the correct tension is achieved install the Rosta stop and torque the bolts appropriately Reverse Ro...

Page 110: ... or not free movement in the chain the bearing next to the coupler may be shimmed as required to eliminate the chain binding Change all the knives on the cutter shaft as required The cutter shaft rotates in the same direction as the tractor tires when going forward for standard knives The cutter shaft rotates opposite the tractor tires for smooth cut knives Remove the belt shield Then remove the a...

Page 111: ... of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Di...

Page 112: ...ble worn areas or If a Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed If the cotter pins are broken by contact with other flail blades remove the pin and reverse the direc...

Page 113: ...dous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Dif ferences in blade weight ...

Page 114: ...or chipped areas or If Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to t...

Page 115: ...can cause severe vibration and possible damage to the mower 2 Assemble knives clevis bolts and nuts as shown in part section of manual 3 Install locking hex nut so that the flat face of nut is towards the knife 4 Apply loctite 271 or equivalent to threads 5 Torque nut to 35 FT LBS Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or require ...

Page 116: ... OFF and cold at ambient temperature Remove the fluid level plug located on the side of the gear box The gear box should be filled to the bottom of the fluid level hole If necessary use 75 90 wt PAO Synthetic Extreme Pressure Gear Lube to raise level to bottom of the hole Do not over fill excessive gear oil will run back out of the hole Reinstall fluid level plug into gearbox If gearbox has been o...

Page 117: ...MAINTENANCE Side and Rear Flail Maintenance Section 4 29 2011 Alamo Group Inc MAINTENANCE PAGE INTENSIONALLY LEFT BLANK ...

Page 118: ...rque 95ft lb or 104ft lb if you use an extension the top string guard on the drive side 8 Install use loctite 271 or equivalent and torque 95ft lb or 104ft lb if you use an extension the bottom string guard on both sides 9 Make sure the cuttershaft is centered On the non drive side tighten one set screw in the bearing onto the cuttershaft 10 Remove the other set screw and drill a 5 16 hole into th...

Page 119: ...MAINTENANCE Side and Rear Flail Maintenance Section 4 31 2011 Alamo Group Inc MAINTENANCE ...

Page 120: ...hten fittings or replace hoses immediately _______ Knives Inspect for missing or damaged knives change only complete sets as needed _______ Belts Check Tighten Replace belts as needed _______ Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section _______ Hydraulic Fluid Level Add if required per fluid recommendations _______ Rear Flail Drive Be...

Page 121: ...PARTS SECTION JD 5XX5M TSF ...

Page 122: ...NOTES ...

Page 123: ...UNT KIT 6 TRACTOR MOUNT KIT HYDRAULICS 8 2 SPOOL CABLE CONTROL STAND 10 CABLE MANUAL LIFT VALVE 2 SPOOL 12 CABLE MANUAL LIFT VALVE BREAKDOWN 24873 14 WHEEL SPACER 16 HOSE GUIDE ON HD DRAFT BEAM 17 NOTES 1 18 2011 Alamo Group Inc Parts Section 5 3 JD5XX5M TSF ...

Page 124: ...PARTS ORDERING GUIDE 2011 Alamo Group Inc Parts Section 5 4 JD5XX5M TSF ...

Page 125: ...NOTES 2011 Alamo Group Inc Parts Section 5 5 JD5XX5M TSF ...

Page 126: ...TRACTOR MOUNT KIT 2011 Alamo Group Inc Parts Section 5 6 JD5XX5M TSF ...

Page 127: ...D PUMP 10 21639 2 CAPSCREW 3 8 X 3 1 4 NC 11 22016 8 FLATWASHER 3 8 12 21627 6 NYLOCK NUT 3 8 NC 13 33764 12 FLATWASHER 5 8 SAE 14 22421 12 CAPSCREW 16MM X 40MM 2 0P 15 21832 10 CAPSCREW 3 4 X 2 NC 16 33880 32 FLATWASHER 3 4 SAE 17 21825 10 HEX NUT 3 4 NC 18 24860 8 CAPSCREW 20MM X 40MM 2 5P 19 27282 4 CAPSCREW 20MM X 55MM 2 5P 20 24849 4 SPACER 7 8 ID X 1 1 4 OD X 5 8 21 23293 4 PLOW BOLT 1 2 X 1...

Page 128: ...JD5095 5105M TRACTORS 4 LVB24989 1 JD PULLEY KIT JD5095 5105M TRACTORS 5 06530002 4 CAPSCREW SKT HD 10MM X 75MM 1 5P 6 06420119 1 DRV SHFT 24 65 JD5065 5085M TRACTORS 7 06420120 1 ADPTR CRNKSHFT JD5065 5085M TRACTORS 8 6T3013 1 ROLLPIN 1 4 X 1 3 4 SS JD5065 5085M TRACTORS 2011 Alamo Group Inc Parts Section 5 8 JD5XX5M TSF ...

Page 129: ...06500430 1 HOSE 1 X 82 LOADER MOUNT 24 34117 1 ELBOW 1 MOR X 1 MJ90 FORGED 25 06510083 1 VALVE BRAKE SOL 3000PSI METRI 26 33554 3 ELBOW 1 MOR X 1 MJ 45º 27 06500398 1 HOSE 1 X 114 06500096 1 HOSE 1 X 120 LOADER MOUNT 28 34064 1 ADAPTER 1 1 4 MOR X 1 MJ 29 1 AXLE BRC LH REFER TO TRACTOR MOUNT KIT PAGE 30 32382 3 BRACKET HOSE 31 21782 2 CAPSCREW 5 8 X 1 3 4 NC 32 33764 5 FLATWASHER 5 8 SAE 33 21775 ...

Page 130: ...2 SPOOL CABLE CONTROL STAND 2011 Alamo Group Inc Parts Section 5 10 JD5XX5M TSF ...

Page 131: ...5 3 HEX NUT 1 4 NC 8 21542 2 CAPSCREW 1 4 X 4 NC 9 21635 3 CAPSCREW 3 8 X 2 1 4 NC 10 27082B 3 SPACER 11 21627 3 NYLOCK NUT 3 8 NC 12 06505100 2 CBL CNTRL 108 13 21544 1 CAPSCREW 1 4 X 5 NC 14 21527 5 NYLOCK NUT 1 4 NC 15 06411086 2 BRKT MNT 16 22014 1 FLATWASHER 1 4 17 21534 1 CAPSCREW 1 4 X 2 NC 18 21529 2 CAPSCREW 1 4 X 3 4 NC 19 06411087 1 BRKT STABILIZER 20 21528 2 CAPSCREW 1 4 X 1 2 NC 2011 ...

Page 132: ...CABLE MANUAL LIFT VALVE 2 SPOOL 2011 Alamo Group Inc Parts Section 5 12 JD5XX5M TSF ...

Page 133: ...ADAPTER 1 2 MOR X 3 8 MJ 15 33652 1 HOSE 1 4 X 130 16 33364 2 HOSE 1 4 X 120 17 33293 1 ELBOW LONG 1 2 MOR X 1 2 MJ 90 18 32678 1 ADAPTER 5 8 MOR X 1 2 FOR 19 33383 1 ELBOW 5 8 MOR X 1 2 MJ X 90 20 06500467 1 HOSE 1 2 X 31 21 06500468 1 HOSE 1 2 X 33 22 06503130 1 TEE BRANCH 23 PRFRMD TUBE TRACTORS WITH MID MOUNT VALVE 24 06503129 1 CAP 3 4 FS TRACTORS W OUT MID MOUNT VALVE 25 RE267820 1 ADAPTER P...

Page 134: ...CABLE MANUAL LIFT VALVE BREAKDOWN 24873 2011 Alamo Group Inc Parts Section 5 14 JD5XX5M TSF ...

Page 135: ...RELIEF VALVE 2250 PSI 8 TB1017M 1 SHUT OFF PLUG 9 TB1017M 1 SHUT OFF PLUG 10 TB1017L 2 LEVER KIT FOR ONE SECTION 10A 1 LEVER KNOB 10B 1 LEVER 10C 2 LEVER WASHER 10D 1 LEVER CLIP 10E 2 LINKAGE 10F 1 LEVER PIN 10G 1 ROLL PIN 10H 1 LEVER BOOT 10J 1 LEVER BOLT 10K 1 LEVER DUST COVER 10L 1 LEVER NUT 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 2 O RING LARGE 11D 1 SPRI...

Page 136: ...WHEEL SPACER ITEM PART NO QTY DESCRIPTION 1 06770025 1 KIT SPCR WHL JD 2 06400919 2 RING SPACER WHEEL JD 2011 Alamo Group Inc Parts Section 5 16 JD5XX5M TSF ...

Page 137: ...N HD DRAFT BEAM ITEM PART NO QTY DESCRIPTION 1 28955D 1 HD COMBO DRAFT BEAM 2 21627 2 NYLOCK NUT 3 8 NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW 3 8 X 1 1 2 NC 2011 Alamo Group Inc Parts Section 5 17 JD5XX5M TSF ...

Page 138: ...NOTES 1 2011 Alamo Group Inc Parts Section 5 18 JD5XX5M TSF ...

Page 139: ...COMMON SIDE FLAIL SUPER DUTY PARTS SECTION ...

Page 140: ......

Page 141: ...T VALVE BREAKDOWN 31320 28 CABLE MANUAL LIFT VALVE BREAKDOWN 31322 30 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 32 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 34 FRONT HYDRAULIC PUMP BREAKDOWN 36 FLAIL MOTOR BREAKDOWN 37 COOLER ASSEMBLY 38 BRAKE VALVE ASSEMBLY 40 BRAKE VALVE HYDRAULIC SCHEMATIC 41 SIDE FLAIL TRAVEL LOCK 42 DRAFT BEAM TRAVEL LOCK 43 SWITCH BOX 44 SWITCH BOX SCHEMATIC 45 NOTES 3 46 ...

Page 142: ...PARTS ORDERING GUIDE 2011 Alamo Group Inc Parts Section 6 4 COMMON SIDE FLAIL SD ...

Page 143: ...NOTES 2011 Alamo Group Inc Parts Section 6 5 COMMON SIDE FLAIL SD ...

Page 144: ...COMBO DRAFT BEAM 2011 Alamo Group Inc Parts Section 6 6 COMMON SIDE FLAIL SD ...

Page 145: ...IP HAIRPIN 14 6T2614 1 FLATWASHER 1 15 TB3010 8 BUSHING 1 16 22847 2 BOSS LINKAGE PIN 17 22076 1 SPACER HYD CYLINDER 1 4 18 22077 1 SPACER HYD CYLINDER 5 16 19 6T3207 6 GREASE ZERK 1 4 20 6T3211 3 GREASE ZERK 1 8 21 6T4258 1 BREATHER 1 2 22 34244 3 ELBOW FITTING 1 2 23 34396 3 SWIVEL RESTRICTOR 24 21688 3 CAPSCREW 7 16 X 3 1 4 25 21677 3 NYLOCK NUT 7 16 26 21635 2 CAPSCREW 3 8 X 2 1 4 27 21625 2 H...

Page 146: ...63IN SIDE FLAIL STANDARD ROTATION 2011 Alamo Group Inc Parts Section 6 8 COMMON SIDE FLAIL SD ...

Page 147: ...50A 1 GROUND ROLLER 63 18 6T2330 8 CAPSCREW SKT HD 7 16X1 1 2NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 9 PLOW BOLT 3 8 X 1 1 4NC GR5 28743 CUTTERSHAFT ASSY STANDARD 22 28642C 1 CUTTERSHAFT 63 23 33713 64 KNIFE FLAIL SHORT FORGES GORCE 24 TF1020 32 KNIFE MTG CLEVIS FLAIL 25 34011 32 CAPSCREW 7 16X3 7 16 NC GR8 26 21677 32 NYLOCK NUT 7 16 NC 062006...

Page 148: ...63IN SIDE FLAIL REVERSE ROTATION 2011 Alamo Group Inc Parts Section 6 10 COMMON SIDE FLAIL SD ...

Page 149: ...D 7 16X1 1 2NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 9 PLOW BOLT 3 8 X 1 1 4NC GR5 28743 CUTTERSHAFT ASSY STANDARD CUT 22 23 24 25 26 28744 CUTTERSHAFT ASSY SMOOTH CUT 22 23 24 25 37 22 28642C 1 CUTTERSHAFT 63 23 33713 64 FLAIL KNIVES STANDARD CUT 24 TF1020 32 KNIFE MTG CLEVIS FLAIL 25 34011 32 CAPSCREW 7 16X3 7 16 NC GR8 26 21677 32 NYLOCK NUT ...

Page 150: ...75IN SIDE FLAIL STANDARD ROTATION 2011 Alamo Group Inc Parts Section 6 12 COMMON SIDE FLAIL SD ...

Page 151: ... GROUND ROLLER 75 18 6T2330 8 CAPSCREW SKT HD 7 16X1 1 2NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 9 PLOW BOLT 3 8 X 1 1 4NC GR5 28747 CUTTERSHAFT ASSY STANDARD 22 28643B 1 CUTTERSHAFT 75 23 33713 80 KNIFE FLAIL SHORT FORGES GORCE 24 TF1020 40 KNIFE MTG CLEVIS FLAIL 25 34011 40 CAPSCREW 7 16X3 7 16 NC GR8 26 21677 40 NYLOCK NUT 7 16 NC 06200639 ST...

Page 152: ...75IN SIDE FLAIL REVERSE ROTATION 2011 Alamo Group Inc Parts Section 6 14 COMMON SIDE FLAIL SD ...

Page 153: ...D 7 16X1 1 2NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 9 PLOW BOLT 3 8 X 1 1 4NC GR5 28747 CUTTERSHAFT ASSY STANDARD 22 23 24 25 26 28748 CUTTERSHAFT ASSY SMOOTH 22 23 24 25 37 22 28643B 1 CUTTERSHAFT 75 23 33713 80 FLAIL KNIVES STANDARD CUT 24 TF1020 40 KNIFE MTG CLEVIS FLAIL 25 34011 40 CAPSCREW 7 16X3 7 16 NC GR8 26 21677 40 NYLOCK NUT 7 16 NC ...

Page 154: ...SIDE FLAIL DRIVE ASSEMBLY 2011 Alamo Group Inc Parts Section 6 16 COMMON SIDE FLAIL SD ...

Page 155: ... 14 28703B 1 GUARD BELT TSF STD 15 21584 6 CAPSCREW 5 16 X 2 NC 16 21987 6 LOCKWASHER 5 16 17 06504028 1 KEY KEY FROM MOTOR 18 26142A 1 KEY 1 2 X 1 2 X 2 19 21732 5 CAPSCREW 1 2 X 1 3 4 NC 20 21990 5 LOCKWASHER 1 2 21 21725 5 HEX NUT 1 2 NC 22 21630 3 CAPSCREW 3 8 X 1 NC 23 22016 2 FLATWASHER 3 8 24 21988 3 LOCKWASHER 3 8 25 27580 2 BEARING DX 1 1 2 GRM 26 28682 1 RETAINING WASHER 2 1 2 X 5 16 27 ...

Page 156: ...6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY 6T0187 SEAL KIT 9 2 O RING 10 2 BACK UP WASHER 11 1 O RING 12 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 15 1 WIPER 2011 Alamo Group Inc Parts Section 6 18 COMMON SIDE FLAIL SD ...

Page 157: ...T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 4 TIE ROD ASY 6T0187 SEAL KIT 9 2 O RING 10 2 BACK UP WASHER 11 1 O RING 12 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 15 1 WIPER 2011 Alamo Group Inc Parts Section 6 19 COMMON SIDE FLAIL SD ...

Page 158: ...4 FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MM X 25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY 2011 Alamo Group Inc Parts Section 6 20 COMMON SIDE FLAIL SD ...

Page 159: ...NOTES 2 2011 Alamo Group Inc Parts Section 6 21 COMMON SIDE FLAIL SD ...

Page 160: ...CABLE MANUAL LIFT VALVE BREAKDOWN 30198 2011 Alamo Group Inc Parts Section 6 22 COMMON SIDE FLAIL SD ...

Page 161: ...1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M 1 SHUT OFF PLUG 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DU...

Page 162: ...CABLE MANUAL LIFT VALVE BREAKDOWN 30801 2011 Alamo Group Inc Parts Section 6 24 COMMON SIDE FLAIL SD ...

Page 163: ...B1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 N A N A 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 ...

Page 164: ...CABLE MANUAL LIFT VALVE BREAKDOWN 31752 2011 Alamo Group Inc Parts Section 6 26 COMMON SIDE FLAIL SD ...

Page 165: ...LVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M 1 SHUT OFF PLUG 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SPRING 11E 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LE...

Page 166: ...CABLE MANUAL LIFT VALVE BREAKDOWN 31320 2011 Alamo Group Inc Parts Section 6 28 COMMON SIDE FLAIL SD ...

Page 167: ... RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NU...

Page 168: ...CABLE MANUAL LIFT VALVE BREAKDOWN 31322 2011 Alamo Group Inc Parts Section 6 30 COMMON SIDE FLAIL SD ...

Page 169: ... 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER ...

Page 170: ...CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 2011 Alamo Group Inc Parts Section 6 32 COMMON SIDE FLAIL SD ...

Page 171: ... A 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST COVER 12...

Page 172: ...CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 2011 Alamo Group Inc Parts Section 6 34 COMMON SIDE FLAIL SD ...

Page 173: ...RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 11A 2 WIPER 11B 2 O RING SMALL 11C 1 O RING LARGE 11D 1 SHUTTLE DISC 11E 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP 12E 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12J 1 LEVER BOLT 12K 1 LEVER DUST...

Page 174: ...768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3 4 8 22772 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR HOUSING 1 3 4 11 22779 1 PORT END COVER 12 23824 4 STUDS 13 22781 1 WASHER 14 6T5322 SEAL APPLICATOR TOOL NOT SHOWN 24150 SEAL KIT INCLUDES 1 5 6 AND 8 2011 Alamo Group Inc Parts Section 6 36 COMMON SIDE FLAIL SD ...

Page 175: ...OWEL PIN 10 1 NAMEPLATE 11 763759 2 THRUSTPLATE 12 02961940 1 HEX PLUG 13 TF4401 1 SNAP RING 14 06504049 1 LIP SEAL INCLUDED IN SEAL KIT 15 TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 16 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 17 06504047 4 END SEAL INCLUDED IN SEAL KIT 18 TF4407 2 BACK UP SEAL INCLUDED IN SEAL KIT 19 06504048 1 SEAL RETAINER 20 6T5809 2 CHECK ASSEMBLY 21 02961917 4 WASHER 0650402...

Page 176: ...COOLER ASSEMBLY 2011 Alamo Group Inc Parts Section 6 38 COMMON SIDE FLAIL SD ...

Page 177: ...35176 10 1 4 U NUT 5 06370015 1 SCREEN COOLER FRNT 6 06380006 1 MNT COOLER BUMPER TANK RH 7 06380007 1 MNT COOLER BUMPER TANK LH 8 06510026 1 COOLER FRONT MNT 9 21629 4 CAPSCREW 3 8 X 3 4 NC 10 21988 4 LOCKWASHER 3 8 11 22016 4 FLATWASHER 3 8 12 34117 2 ELBOW 1MOR X 1MJ90 FORGED 2011 Alamo Group Inc Parts Section 6 39 COMMON SIDE FLAIL SD ...

Page 178: ...ALVE ASSY 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI 2011 Alamo Group Inc Parts Section 6 40 COMMON SIDE FLAIL SD ...

Page 179: ...BRAKE VALVE HYDRAULIC SCHEMATIC 2011 Alamo Group Inc Parts Section 6 41 COMMON SIDE FLAIL SD ...

Page 180: ...O FLAIL ASSEMBLY 2 30531A 1 BRACKET TRAVEL LOCK 3 TF4248 1 PLATE TRAVEL LOCK 4 23745 1 TRAVEL LOCK HOOK 5 21783 2 CAPSCREW 5 8 X2 NC 6 21992 2 LOCKWASHER 5 8 7 21775 2 HEX NUT 5 8 NC 8 TF4250 1 PIN TRAVEL LOCK 2011 Alamo Group Inc Parts Section 6 42 COMMON SIDE FLAIL SD ...

Page 181: ...4 X 2 1 4 4 MAIN FRAME REFER TO PARTS SECTION 5 33856 1 BRKT PIN HOLDER 6 21988 2 LOCK WASHER 3 8 7 21629 2 CAPSCREW 3 8 X 3 4 8 6T3020 2 R CLIP 5 32 9 6T0107 2 TRAVEL LOCK PINS 3 4 X 3 1 4 10 22021 1 FLAT WASHER 3 4 11 21993 1 LOCK WASHER 3 4 12 21825 1 HEX NUT 3 4 2011 Alamo Group Inc Parts Section 6 43 COMMON SIDE FLAIL SD ...

Page 182: ...H MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT ON RED 5 06514014 1 BREAKER 10A SWBX 6 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 7 06550018 1 DECAL SWTCHBX TM TSF CG 8 35227 1 RELAY DP DT 12V LY2F 35226 2011 Alamo Group Inc Parts Section 6 44 COMMON SIDE FLAIL SD ...

Page 183: ...SWITCH BOX SCHEMATIC 2011 Alamo Group Inc Parts Section 6 45 COMMON SIDE FLAIL SD ...

Page 184: ...NOTES 3 2011 Alamo Group Inc Parts Section 6 46 COMMON SIDE FLAIL SD ...

Page 185: ...FIRE SUPRESSION SYSTEM 2011 Alamo Group Inc Parts Section 6 47 COMMON SIDE FLAIL SD ...

Page 186: ...FIRE SUPRESSION SYSTEM PARTS 2011 Alamo Group Inc Parts Section 6 48 COMMON SIDE FLAIL SD ...

Page 187: ... GUN FIRE KIT RAILKUT 11 06370120 1 STAND FIRESYS RAILKUT 12 06370121 1 HOLSTER FIRESYS RAILKUT 13 06430090 1 SLEEVE GUN FIRE SYS 14 21525 1 HEX NUT 1 4 NC 15 06520380 A 1 HOSE 88O D X 50I D BULK 16 06520380 B 1 HOSE 88O D X 50I D BULK 17 06520380 C 1 HOSE 88O D X 50I D BULK 18 35091 6 CLAMP HOSE 10 19 21640 4 CAPSCREW 3 8 X 3 1 2 NC 20 22016 8 FLATWASHER 3 8 21 06520367 1 ELBOW 3 4COUPLERX1 2BARB...

Page 188: ...FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC 2011 Alamo Group Inc Parts Section 6 50 COMMON SIDE FLAIL SD ...

Page 189: ...WETCUT 2011 Alamo Group Inc Parts Section 6 51 COMMON SIDE FLAIL SD ...

Page 190: ...70136 1 MNT TANK 50GAL WETCUT 4 06520342 1 TANK 50GA WETCUT 7 RD1032 3 PIN LYNCH 1 4 X 2 8 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 9 06520343 4 ANCHOR STRAP WETCUT 10 06520344 4 BOLT STRAP TANK WETCUT 11 06520345 2 STRAP TANK WETCUT 2011 Alamo Group Inc Parts Section 6 52 COMMON SIDE FLAIL SD ...

Page 191: ...TCUT 4 06520372 1 TANK 100GA WETCUT 06520373 TANK 150GA WETCUT 5 21527 2 HEX NUT NYLOCK 1 4 NC 6 21530 2 CAPSCREW 1 4 X 1 NC 7 RD1032 3 PIN LYNCH 1 4 X 2 8 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 9 06520345 2 STRAP TANK WETCUT 10 06520344 4 BOLT STRAP TANK WETCUT 11 06520343 4 ANCHOR STRAP WETCUT 2011 Alamo Group Inc Parts Section 6 53 COMMON SIDE FLAIL SD ...

Page 192: ...WETCUT TANK PLUMBING 2011 Alamo Group Inc Parts Section 6 54 COMMON SIDE FLAIL SD ...

Page 193: ...IRE KIT RAILKUT 12 06520400 2 QUIK CPLR MALE 1 2 WETCUT 13 06520401 2 QUIK CPLR FEM 1 2 WETCUT 14 27329 2 U BOLT 1 4 X 1 X 2 15 35176 4 U NUT 1 4 3 4 TO CENTER 16 35091 13 CLAMP HOSE 6 17 20 1 2 HOSE INCLUDED WITH TANK 21 23 06520316 3 8 HOSE INCLUDED WITH SPRAYER 24 06510051 4 SEAL 16 18GA METPAK 25 06510052 1 CONN BODY MALE METRIPACK 150 26 06510053 1 CONN BODY FEM METRIPACK 150 27 06510054 2 TE...

Page 194: ...WETCUT SPRAYER HEAD ASSEMBLY 2011 Alamo Group Inc Parts Section 6 56 COMMON SIDE FLAIL SD ...

Page 195: ... FILTER NOZZLE SPRAYER 18 06520321 4 NUT NOZZLE SPRAYER 19 06520322 49 CHAIN 18X1 31X13LINKS 20 06520381 1 ADAPTER 1 4NPT WETCUT 21 06520382 1 ELBOW BARB 3 8X1 4NPT 22 06520383 8 SPACER 50O D X 252I D X 38 NYLON 23 32550 4 U BOLT 1 4 X1 X1 X1 3 4 24 21527 29 HEX NUT NYLOCK 1 4 NC 25 21528 12 CAPSCREW 1 4 X 1 2 NC 26 21529 13 CAPSCREW 1 4 X 3 4 NC 27 21625 11 HEX NUT 3 8 NC 28 21630 2 CAPSCREW 3 8 ...

Page 196: ...WETCUT CABLES 2011 Alamo Group Inc Parts Section 6 58 COMMON SIDE FLAIL SD ...

Page 197: ...WARRANTY SECTION Warranty Section 7 1 ...

Page 198: ... ...

Page 199: ...ipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of...

Page 200: ...ual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any t...

Page 201: ...e that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS 1 Securely fasten seatbelt it the tractor has a ROPS 2 Where possible avoid operating the tractor near steep ditches embankments and holes 3 Reduce speed when turning crossing ...

Page 202: ...Printed in USA Tiger Corporation ...