Timberwolf TW 190TDHB, Instructions Manual

Page 1: ...ischarge Controls 11 Before Using the Chipper 12 Starting the Engine 12 Controlling the Engine Speed 12 Stopping the Engine 12 Starting to Chip 13 Blade Wear 13 Chipping 13 Blockages 14 SERVICE INSTRU...

Page 2: ...machine especially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf re...

Page 3: ...removed 1510m m TIMBERWOLF TW 190TDHB FIXED TOWHEAD SPECIFICATION Engine type Kubota 4 cylinder turbo diesel Maximum power 33kW 45hp Cooling method Water cooled Overall weight 1020kg Starting method E...

Page 4: ...th hands free to adjust the height Once the desired height has been achieved the locking handle is turned clockwise until tight The latching of the hitch is as normal as is the fitting of the light pl...

Page 5: ...R HOUSING FUEL TANK LIFTING EYE ENGINE GUARDS TOW HEAD ROLLER CONTROLS DISCHARGE ADjUSTMENT CONTROL TIMBERWOLF HYDRAULIC OIL TANK HYDRAULIC OIL FILTER TOOL BOX AIR INTAKE THROTTLE TW 190TDHB REFLECTOR...

Page 6: ...EY FUEL PUMP EXHAUST FUEL FILTER DIP STICK OIL FILTER ALTERNATOR ENGINE CONTROL PANEL STARTER MOTOR RADIATOR AIR INTAKE HYDRAULIC PUMP TOP ROLLER SLIDE DIRECTIONAL CONTROL VALVE IN LINE FUEL FILTER AI...

Page 7: ...beyond the funnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel BE AWARE that the chipper can ejec...

Page 8: ...the machine is to be left unattended ALWAYS check the machine is well supported and cannot move ALWAYS operate the chipper with the engine set to maximum speed when chipping ALWAYS check visually for...

Page 9: ...o wear good quality ear protection NOISE TEST MACHINE TW 190TDHB NOTES Tested chipping 120mm x 120mm corsican pine 1 5m in length 95 2 dB 96 6 dB 95 1 dB 95 6 dB R 4 metres Guaranteed Sound Power 119d...

Page 10: ...ake should be released and the jack stand and jockey wheel stored in the towing position a ENSURE the chipper will not roll away after being disconnected from the vehicle DISCONNECT the electrical cab...

Page 11: ...ol buttons RED SAFETY BAR TEST To ensure the safety bar is always operational it must be activated once before each work session The rollers will not function until the bar is activated This procedure...

Page 12: ...in up position to prevent people reaching rollers CHECK controls as described on page 12 CHECK visually for fluid leaks CHECK fuel and hydraulic oil levels For parts location see diagrams on pages 4...

Page 13: ...ORWARDS PRESS THE RED SAFETY BAR THE ROLLERS SHOULD STOP PRESS THE BLUE BUTTON THE ROLLERS SHOULD TURN BACKWARDS ONLY WHILE THE BUTTON IS PRESSED PRESS THE GREEN BUTTON AGAIN THE ROLLERS SHOULD TURN F...

Page 14: ...this occurs press the BLUE REvERSE button and hold for 2 seconds then repress GREEN FEED button This should enable the rollers to free the offending piece of material and continue rotation at the cor...

Page 15: ...ousing does not have to be completely clear to continue SHUT the rotor housing and replace both bolts securely RESTART the engine ALLOW machine time to clear excess chips still remaining in rotor hous...

Page 16: ...N ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMB...

Page 17: ...trolyte level Check for loose electrical wiring Grease jack stand Replace hydraulic oil filter every year or 100 hours after service or repair work to the hydraulic system Replace hydraulic oil Replac...

Page 18: ...es loose It is important that periodic checks are made to ensure the security of all fasteners Fasteners should be tightened using a torque wrench to the required torque see below Uncalibrated torque...

Page 19: ...batteries in household waste Product name Copper Ease Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits however safety precautions should be taken when handling us...

Page 20: ...onnect the lead of the negative terminal first Ensure good ventilation Use suitable direct current chargers only Connect the positive terminal of the battery to the positive output of the charger Conn...

Page 21: ...e to be renewed place the blade on a flat surface and tap the top of the blade bolts with a hammer The bolts are designed for this They should loosen from the blade Withdraw them completely 13 Clean t...

Page 22: ...When the belt tension is correct tighten the four 24 mm roller box retaining nuts 7 Tighten the lock nuts 8 Grease the roller box slides and rollers 9 Close the rotor housing and fasten securely 10 R...

Page 23: ...rotor housing 5 Refit the near side roller box guard 3 3 2 NOTE This should be done regularly In dirty and dusty conditions or during periods of hard work it should be weekly If the bearings and splin...

Page 24: ...of damage as they are constantly moving If any hydraulic components are changed new seals should be installed during reassembly Fittings should then be retightened GREASING ROTOR BEARINGS ENGINE SERV...

Page 25: ...nance listed in your Environmental Manufacturing LLP instruction manual In the event of a failure the Environmental Manufacturing LLP authorised Timberwolf dealer is to be notified within 10 days of f...

Page 26: ...TIMBERWOLF TW 190TDHB 25 CERTIFICATE OF CONFORMITY...

Page 27: ...26 EXAMPLE IDENTIFICATION PLATE TIMBERWOLF TW 190TDHB...

Page 28: ...LIFTING EYE USE CORRECTLY RATED SAFETY SHACKLE ONLY THROUGH LIFTING EYE LIFTING EYE TO BE INSPECTED EVERY 6 MONTHS OR BEFORE EACH USE ALWAYS VISUALLY INSPECT LIFTING EYE PRIOR TO EACH USE DO NOT USE L...

Page 29: ...TO NOISE DUST AND RISK FROM EjECTED PARTICLES DO NOT USE THIS MACHINE WITHOUT THE DISCHARGE UNIT FITTED FAILURE TO COMPLY MAY RESULT IN SERIOUS IN jURY OR DAMAGE STOP ENGINE AND REMOVE KEY BEFORE REM...

Page 30: ...TIMBERWOLF TW 190TDHB 29 ELECTRICAL PARTS LOCATOR Date Last Modified 19th Sept 05...

Page 31: ...LUE WITH BLACK TRACER W R WHITE WITH RED TRACER W R B BL B B W P BR R O Y B YELLOW WITH BLUETRACER Y BL Y R BR B B W R B B R B R BL W P W P W P W BL B O W ORANGE WITH WHITE TRACER O Y ORANGE WITH YELL...

Page 32: ...31 2885 PUMP TANK 3060 2973 4244 2830 4243 FILTER BOTTOM MOTOR TOP MOTOR Date Last Modified 1st Sept 05 KIT NO 4245 DCV P T A B HYDRAULIC LAYOUT TIMBERWOLF TW 190TDHB...

Page 33: ...ied out by trained personnel PARTS LISTS Page No CHASSIS FIXED TOWHEAD 34 CHASSIS ADjUSTABLE TOWHEAD 35 CHASSIS MUDGUARDS AND WHEELS 36 CONTROL BOX 37 CONTROL PANEL 38 DECALS See pages 27 28 DISCHARGE...

Page 34: ...blank page...

Page 35: ...076FB Outer Chassis Beam O S 1 24 1520 M10 45 Bolt 1 25 3043FS Outer Beam Handle 2 26 17501 jockey Wheel Clamp 1 27 17494 Axle 1 28 0479 M8 P Nyloc Nut 4 29 0878 M10 20 Bolt 2 30 0354 M8 60 Bolt 1 Ite...

Page 36: ...2FB Outer Chassis Beam O S 1 24 1252 M10 50 Bolt 2 25 0415 Heavy Washer 4 26 0702 M12 A Washer 4 27 17494 Axle 1 28 0479 M8 P Nyloc Nut 4 29 3043FS Outer Beam Handle 2 30 0354 M8 60 Bolt 1 Item Part N...

Page 37: ...mber 1 12 0839 M10 C Washer 8 Item Part No Part Name q ty 13 0360 M10 25 Bolt 8 14 1932 Wheel inc spare 3 15 0067 Pop Rivet 6 16 2963 Catch 1 17 0358 Catch Plate 1 18 17522FB Tool Box Lid 1 19 0351 M8...

Page 38: ...0 Top Hat 4 12 2807 AV Mount 20 x 16 2 Item Part No Part Name q ty 13 0857 M5 A Washer 2 14 18103 M5 8 Pan Pozi 2 15 18168 M4 35 Pan Pozi 4 16 1348 Limit Switch 2 17 18100 M4 Washer 6 18 18235 M4 P Ny...

Page 39: ...y 2 9 0857 M5 A Washer 9 10 0236 M5 P Nyloc Nut 5 11 2958FS Electrical Panel 1 Item Part No Part Name q ty 12 4033 M5 AV Mount 5 13 Supp d with loom LED 2 14 Supp d with engine Ignition Switch 1 15 03...

Page 40: ...Cup Square 1 7 0134 Black Handle Grip 1 8 1649MS Discharge Clamp Handle 1 9 4109M M16 Clamp Nut 1 10 4131 Roll Pin 1 11 0434 M16 70 Hex Bolt 1 12 1354 M16 C Washer 1 13 2837M Clamp Nut Small 1 14 1511...

Page 41: ...te Last Modified 16th Sept 05 1 3 4 5 Item Part No Part Name q ty 1 17322 Vee Belt 1232 SPA 3 2 4327 Taper Lock Bush 2517 50 mm 1 3 17321 Pulley 280 x 3 1 4 2984M Key 54 x 14 x 9 1 5 17314 Pulley Engi...

Page 42: ...6 Safety Switch Loom 1 2 1975 Control Box Loom 1 3 18482 Engine Loom 1 Item Part No Part Name q ty 4 1375 VE Battery Cable 1 5 1376 VE Battery Cable 1 2 1 5 4 3 3 Date Last Modified 20th March 08 ELEC...

Page 43: ...13 Engine 1 11 0350 M8 25 Bolt 2 12 2946 Throttle Assembly 1 13 0304 M10 25 Fine Thread Socket Cap 16 14 0085 Fuel Filter 1 15 2954FS Throttle Cable Bracket 1 16 17314 Pulley Engine 168 x 4 1 Item Par...

Page 44: ...M12 20 Bolt 2 Item Part No Part Name q ty 19 0067 Pop Rivet 4 8 x 12 3 20 18580FO Radiator Shroud 1 21 0235 Catch 1 22 0350 M8 25 Bolt 2 23 0871 In Line Fuel Filter 1 24 0429 M12 35 Bolt 6 25 0431 M1...

Page 45: ...M8 P Nyloc Nut 2 8 0712 M8 C Washer 4 9 1989FS Bracket Tank Front 1 10 1990FS Bracket Tank Rear 1 11 0396 3 8 Dowty Washer 1 Item Part No Part Name q ty 12 0211 3 8 Drain Plug 1 13 0360 M10 25 Bolt 4...

Page 46: ...nel 1 18 1348 Limit Switch 1 19 1520 M10 45 Bolt 2 20 1591 Nylon Spacer 2 21 4206 Nylon Bush 1 22 0479 M8 P Nyloc Nut 1 Item Part No Part Name q ty 23 2923 Hinge Pin 2 24 2986 1 2 Spring Bolt 2 25 127...

Page 47: ...mp 1 14 0026 1 2 3 8 BSP Adapter 4 Item Part No Part Name q ty 15 0398 1 2 Dowty Washer 5 16 2982B Motor 2 17 2885 3 8 Hose Top Motor to Btm Motor 1 18 3060 3 8 Hose Top Motor to DCV 1 19 2973 3 8 Hos...

Page 48: ...M12 30 Caphead 6 23 2982B Hydraulic Motor 2 24 3025MS Bracket Motor AV Mount 1 25 2731M Adapter Spline 1 26 0985 Straight Grease Nipple 1 27 19052 Spring 4 28 0878 M10 20 Bolt 4 29 4341 M12 150 Thread...

Page 49: ...10 18692MH 5 Blade 2 Item Part No Part Name q ty 11 0355 M8 16 CSK Bolt 4 12 2902MS Bolt Plate 2 13 1940MS Bearing Spacer 1 14 1218 M16 Hardened Washer 4 15 1284 M16 T Nyloc Nut 4 16 1862 Bearing 630...

Page 50: ...1 18443FO Rotor Housing Opening 1 12 2978S M16 Flange Nut 2 Item Part No Part Name q ty 13 0178 Rubber End Stop 1 14 0479 M8 P Nyloc Nut 1 15 0712 M8 C Washer 2 16 1691FS Switch Back Plate 1 17 1868 M...

Page 51: ...UHDGLQJ UHDGLQJ JI JI JI JI 1HZ 1HZ 1HZ 1HZ EHOW EHOW EHOW EHOW 8VHG EHOW K METHOD 1 SET THE DEFLECTION DISTANCE ON THE LOWER SCALE OF THE TENSION GAUGE SO THAT THE UNDERSIDE OF THE O RING EqUALS THE...