Timberwolf TW 280TVGTR, Instruction Manual

Page 1: ...timberwolf uk com TW 280TVGTR BROYEUR MANUELOP RATEUR TRADUCTIONDUMODED EMPLOID ORIGINE...

Page 2: ...cturing LLP 2018 Le contenu de cette publication ne doit tre ni copi ni r dit ni post ni diffus ni transmis ou r utilis par tout moyen visuel audiovisuel ou autre sans autorisation crite de Environmen...

Page 3: ...rification des pi ces de fixation 16 Substances dangereuses et fin de vie de la machine 17 Renseignements de s curit relatifs la batterie 18 Changement des couteaux 19 Tension des courroies de transmi...

Page 4: ...le fonctionnement et la maintenance du mod le Timberwolf TW 280TVGTR et le kit de securite Timberwolf Toutes les informations y figurant correspondent aux informations produit disponibles la date d ac...

Page 5: ...d braye le moteur lorsque la trappe est ouverte pour arr ter le broyeur en marche Panneaux lat raux du compartiment moteur Assure la protection de l utilisateur contre les pi ces en rotation par exemp...

Page 6: ...DE CONDUITE DISTRIBUTEUR FILTRE HUILE HYDRAULIQUE ROTOR VENTILATEUR x4 COUTEAUX x2 CHAPPEMENT CONTENU DE LA BO TE OUTILS Copper Ease Outil de verrouillage du rotor Cl mixte 17 mm 19 mm Cl s de contact...

Page 7: ...te Utiliser une bande de signalisation pour marquer cette zone et y emp cher l accumulation de d bris Les copeaux doivent tre ject s dans un lieu inaccessible au public MAT RIAUX DANGEREUX Certaines e...

Page 8: ...es 100 73 dB R 10 m tres 87 9 d B c a l c u l 87 9dB c a l c u l 95 23 dB 91 90 dB 92 60 dB 91 07 dB 95 27 dB 8 7 9 d B c a l c u l 93 33 dB S CURIT G N RALE NE PAS faire fonctionner le broyeur si la...

Page 9: ...ine conform ment aux instructions de la colonne 1 mois x x Nettoyer et vidanger toutes les conduites de lubrification y compris les tuyaux de graissage les r servoirs de liquide de refroidissement les...

Page 10: ...iveaux de carburant et de uide hydraulique dans le moteur et le r servoir et rajouter du carburant ou du uide hydraulique le cas ch ant Inspecter toutes les pi ces internes par exemple les courroies d...

Page 11: ...Alimentation du broyeur Appuyer une fois sur le bouton Cela active les rouleaux ameneurs et vous permet de d buter le broyage sir le r gime moteur est suffisant BOUTON BLEU Marche arri re Permet de r...

Page 12: ...e faire petite ou grande vitesse du moteur Les man uvres dans un espace r duit ou sur un terrain in gal ainsi que le chargement et le d chargement doivent tre effectu s petite vitesse Mode levage L al...

Page 13: ...t s allume Attendre que le voyant s teigne Tourner la cl pour enclencher le d marreur Rel cher la cl quand le moteur d marre N actionnez pas le d marreur plus de 20 secondes attendez 1 minute avant de...

Page 14: ...puis appuyez de nouveau sur le bouton VERT alimentation Cela devrait permettre aux rouleaux de d loger le fragment fautif et de reprendre leur rotation la vitesse correcte Si les rouleaux continuent s...

Page 15: ...e long Leur largeur est de 100 mm l tatneuf Uncouteauneufesttranchantpendant25heuresavantden cessiterunaff tage Cettedur eseraconsid rablement r duite si la machine est aliment e en v g taux comportan...

Page 16: ...r la r paration Le rotor ne tourne pas D charge obstru e D gager les d bris de la goulotte de sortie V rifier si la machine est hors tension et si les cl s sont retir es Rotor bloqu Inspecter et d gag...

Page 17: ...s les crous boulons et pi ces de fixation sont bien serr s et qu aucun d eux ne s est desserr Graisser la flasque d jection V rifier la tension des courroies de transmission principales et ajuster si...

Page 18: ...le mouvement brusque du rotor Les principaux l ments de cette machine sont lourds Un quipement de levage doit tre utilis lors du d montage La r vision d une machine propre est plus s re et plus facile...

Page 19: ...urit conform ment aux r glements locaux Fin de vie utile de la machine Suivre ces directives et s adresser aux agences agr es locales de collecte et d limination des d chets pour les mat riaux recycl...

Page 20: ...ntretien Maintenir la batterie propre et s che Utiliser uniquement un chi on antistatique humide pour essuyer la batterie a n de minimiser le danger d explosion Ne pas ouvrir la batterie Recharger si...

Page 21: ...pour desserrer Saisir le couteau par les bords plats tout en portant des gants renforc s 9 Retirer le couteau du rotor 10 Faites pivoter la lame pour utiliser le 2 me bord ou remplacez la par 11 une...

Page 22: ...s instructions sur la v rification de la tension des courroies et sur les valeurs correctes de tension se r f rer au tableau de tension des courroies trap zo dales Timberwolf voir page 36 Resserrer le...

Page 23: ...op ration doit tre r guli rement effectu e Dans des conditions poussi reuses ou sales ou pendant les p riodes de travail intense elle doit tre effectu e toutes les quotid Si vous laissez s ass cher l...

Page 24: ...oir d huile d placez la machine en mode chenilles jusqu ce que la bo te d engrenage soit l horizontale avec un bouchon positionn 12 heures comme indiqu D vissez les deux bouchons et versez l huile par...

Page 25: ...u ce que l usure expose les mes m talliques Si cette exposition s tend au del de la moiti de la circonf rence de la chenille il est alors temps de remplacer cette derni re m me si elle est encore util...

Page 26: ...i re pour lib rer le m canisme de r glage la graisse peut tre alors expuls e sous pression au fur et mesure que la tension est lib r e Lorsque vous avez obtenu une bonne tension tournez la vanne 4 dan...

Page 27: ...chenilles voir les proc dures de 6 rel chement de la tension des chenilles la page 23 Laissez reposer le train roulant sur chenilles au sol 7 V RIFICATION DE L USURE DU PIGNON La mesure de l usure des...

Page 28: ...prit int gr e de s rie Notre Garantie Intelligente vous prot ge contre toute d fection de votre broyeur Timberwolf Votre certificat de garantie se trouve avec les documents d accompagnement Veuillez v...

Page 29: ...N OF CONFORMITY C190 0178 FR 01 03 2019 Rev 3 0 Les mod les Timberwolf quip s de ce kit de s curit FR sont r put s conformes l instruction technique SG SAFSL SDTPS 2016 700 du Minist re de l Agricultu...

Page 30: ...TW 280TVGTR 28 73 PLAQUES D IDENTIFICATION C190 0178 FR 01 03 2019 Rev 3 0 EXEM PLE...

Page 31: ...un trier de s curit adapt dans l anneau Inspecter l anneau de levage tous les six mois ou avant chaque utilisation Toujours inspecter visuellement l anneau de levage avant chaque utilisation Ne pas ut...

Page 32: ...automatique Les rouleaux peuvent tourner tout moment Une fois le moteur teint les rouleaux continueront de tourner pendant la phase de d c l ration Choisir un sol support approprie lors de l usage de...

Page 33: ...TW 280TVGTR 31 73 LOCALISATION DES PI CES LECTRIQUES C190 0178 FR 01 03 2019 Rev 3 0...

Page 34: ...SP 4 SP 4 GLOW PLUGS PULL HOLD 2 1 ALTERNATOR ROTOR O P STARTER BATTERY STARTER SOL TERM ENG GND POINT BATT 25mm BATT 25mm R R BL R MAIN TERM STARTER MOTOR SP 4 C D N O N C A B BR G N O N C 13 14 21...

Page 35: ...33 73 C190 0178 FR 01 03 2019 Rev 3 0 TW 280TVGTR SCH MA DE CIRCUITS P 2741 plus C161 0106 Crank Loom...

Page 36: ...34 73 SCH MA DE CIRCUITS C190 0178 FR 01 03 2019 Rev 3 0 TW 280TVGTR C161 0119...

Page 37: ...IONNEL C T DROIT COLLECTEUR KIT NO 18684 MOTEUR C T GAUCHE MOTEUR C T DROIT A B T P T A B T P T DISTRIBUTEUR PROPORTIONNEL M POMPE DU MOTEUR MOTEURS DES ROULEAUX 12 VOLT ELEC TROVANNE L VATEUR ARM C T...

Page 38: ...de tension de courroie sont disponibles aupr s du service de pi ces d tach es de Timberwolf rappeler la r f rence 18091 Poulie moteur Poulie du pompe Courroies de pompe Conseils de tension de la cour...

Page 39: ...e Heures Num ro de facture Signature Prochaine r vision pr vue le Cachet du concessionnaire agr 50 HEURE CONTR LE DU SERVICE DE GARANTIE SERVICE Date Heures Num ro de facture Signature Prochaine r vis...

Page 40: ...e le Cachet du concessionnaire agr Date Heures Num ro de facture Signature Prochaine r vision pr vue le Cachet du concessionnaire agr Date Heures Num ro de facture Signature Prochaine r vision pr vue...

Page 41: ...59 ENTONNOIR 60 ENTONNOIR PLATEAU 61 TUYAUX HYDRAULIQUES 62 R SERVOIR HYDRAULIQUE 63 POMPE HYDRAULIQUE 64 MANIFOLD HYDRAULIQUE 65 CHARIOT DES ROULEAUX 66 CAPOT DU CHARIOT DES ROULEAUX 67 COULISSES POU...

Page 42: ...timberwolf uk com TW 280TVGTR WOOD CHIPPER INSTRUCTIONMANUAL ORIGINALINSTRUCTIONS...

Page 43: ...ght Timberwolf Ltd 2018 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Timberw...

Page 44: ...tenance 16 Safe Lifting and Securing Down of the Chipper 16 Spares 16 Battery Removal and Maintenance 16 Check Fittings 16 Hazardous Materials and End of Machine Life 17 Battery Safety Information 18...

Page 45: ...wolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the right to make changes at any time with...

Page 46: ...s manual Ensure guards remain in place throughout operation THE OPTIONAL TIMBERWOLF SAFETY PLUS KIT FR MODELS INCLUDE THE FOLLOWING ADDITIONAL FEATURES Emergency Stop Devices ESD fitted to the top and...

Page 47: ...FUEL FILTER DIRECTIONAL CONTROL VALVE HYDRAULIC OIL FILTER ROTOR FAN SECTION x4 CUTTER BLADE x2 AIR FILTER TOOL BOX CONTENTS Copper Ease Rotor locking tool Combination Spanner 17mm 19mm Ignition Keys...

Page 48: ...ted brash should be trimmed before being chipped to avoid thrashing in the feed funnel Be aware that the chipper can eject chips out of the feed funnel with considerable force Always wear full head an...

Page 49: ...BRICKS STRING ROOTS BEDDING PLANTS STONES METAL GLASS RUBBER CLOTH PLASTIC 99 10 dB 92 20 dB R 4 metres 100 73 dB R 10 metres 87 9dB A C a l c u l a t e d 87 9dB A Ca l c u l a t e d 95 23 dB 91 90 d...

Page 50: ...or to rotating the shaft 20 to 30 ml of engine oil should be poured onto the bearing liner x Every 3 months inspect the machine as per 1 month column x x Clean out and drain all lubrication lines incl...

Page 51: ...escribed within this manual Ensure discharge tube is correctly fastened free of objects or blockages and rotates around its pivot without being directed to face the point of operation danger zone Ensu...

Page 52: ...wered down to stop the rotor Turn off the engine ignition key To restart the rollers just push the green forward or blue reverse feed control Stopping the Engine Should the engine need to be stopped i...

Page 53: ...ne at either high or low engine speed Manoeuvring the machine in tight spaces on variable terrain and while loading unloading should be done with the engine on low speed Lifting Mode Power is availabl...

Page 54: ...ine before attempting to restart The engine has variable throttle settings idle to fast These are controlled by the throttle lever on the bonnet Moving the lever towards the Hare on the pictogram will...

Page 55: ...the rollers If this occurs press the blue reverse feed control and hold for 2 seconds then repress green forward feed control This should enable the rollers to free the offending piece of material an...

Page 56: ...on efficiently Performance will be poor even with sharp cutter blades if the anvil is worn FUEL LEVEL INDICATOR The fuel level can be seen through the wall of the plastic tank REFUELLING When refuelli...

Page 57: ...l tension belts guidelines Ensure machine is off and keys removed Broken rotor paddles Inspect paddles replace broken missing paddle Ensure machine is off and keys removed Call engineer for repair Rot...

Page 58: ...ENVIRONMENT Check safety bar mechanism Check for tightness all nuts bolts and fastenings making sure nothing has worked loose Grease discharge flange Check tension of main drive belts and tension if...

Page 59: ...g blades as this will restrict sudden movement of the rotor The major components of this machine are heavy Lifting equipment must be used for disassembly Clean machines are safer and easier to service...

Page 60: ...ocal laws End of Machine Life Follow these guidelines using approved local waste and disposal agencies for recycled materials according to applicable Health Safety and Environmental laws Position the...

Page 61: ...tage has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the batte...

Page 62: ...y quickly Reassemble the blades bolts washers and nuts in the order shown in the 13 diagram above Use only genuine Timberwolf nuts and washers as they are of a higher grade than normally stocked at fa...

Page 63: ...in period for new belts When new belts are fitted check the tension every 2 3 hours and adjust until the tension remains constant Belt failures due to lack of correct tensioning will not be covered un...

Page 64: ...otors as these have the highest chance of damage as they are constantly moving If any hydraulic components are changed new seals should be installed during reassembly Fittings should then be retighten...

Page 65: ...IN THE TRACK DRIVE UNIT To fill with oil track the machine until the gearbox casing is level with a plug positioned at 12 o clock as shown Unscrew the two plugs and fill from the upper hole until oil...

Page 66: ...metal cores If this exposure extends for more than half of the circumference of the track then it is time to replace the track even though it can still be used SPROCKET HOLE CARVED PROFILE 1 2 CHECKIN...

Page 67: ...reverse to free adjuster mechanism grease may then be expelled under pressure as track tension is relieved When you have obtained correct track tension then turn valve 4 clockwise and tighten it Clea...

Page 68: ...heel Adjust track tension see track loosening procedures on 6 page 23 Set the tracked undercarriage on the ground 7 CHECKING SPROCKET WEAR Measuring wear on sprocket and driving gear teeth is one of t...

Page 69: ...machines come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please...

Page 70: ...3 DECLARATION OF CONFORMITY C190 0176 01 03 2019 Rev 2 0 Types with Timberwolf Safety Plus Kit FR also comply with Technical Instruction SG SAFSL SDTPS 2016 700 of 31 August 2016 of the French Ministr...

Page 71: ...TW 280TVGTR 28 73 IDENTIFICATION PLATE C190 0176 01 03 2019 Rev 2 0 EXAM PLE...

Page 72: ...eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting e...

Page 73: ...anger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during the run down period Appropriate supports must be used while servicing the jac...

Page 74: ...TW 280TVGTR 31 73 ELECTRICAL PARTS LOCATOR C190 0176 01 03 2019 Rev 2 0...

Page 75: ...1 SP 1 SP 5 SP 4 SP 4 GLOW PLUGS PULL HOLD 2 1 ALTERNATOR ROTOR O P STARTER BATTERY STARTER SOL TERM ENG GND POINT BATT 25mm BATT 25mm R R BL R MAIN TERM STARTER MOTOR SP 4 C D N O N C A B BR G N O N...

Page 76: ...33 73 C190 0176 01 03 2019 Rev 2 0 TW 280TVGTR CIRCUIT DIAGRAM P 2741 plus C161 0106 Crank Loom...

Page 77: ...34 73 CIRCUIT DIAGRAM C190 0176 01 03 2019 Rev 2 0 TW 280TVGTR C161 0119...

Page 78: ...P OFF SIDE TRACK DCV NEAR SIDE TRACK DCV MANIFOLD 18678 NEARSIDE OFFSIDE TRACK MOTORS A B T P T A B T P T CHIPPER DCV M ENGINE PUMP BOTTOM FEED ROLLER MOTOR TOP FEED ROLLER MOTOR 12 VOLT SOLENOID VALV...

Page 79: ...ator s manual Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner Engine Pulley Pump Pulley ROTOR BELTS PUMP BELTS TIPS ON BELT TIGHTENI...

Page 80: ...delivery check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised...

Page 81: ...er Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised deale...

Page 82: ...E BAY 56 FUEL TANK 57 FUNNEL 58 FUNNEL TRAY 59 FUNNEL 60 FUNNEL TRAY 61 HYDRAULIC HOSES 62 HYDRAULIC TANK 63 HYDRAULIC PUMP 64 HYDRAULIC MANIFOLD 65 ROLLER BOX 66 ROLLER BOX GUARD 67 ROLLER SLIDES 68...

Page 83: ...TW 280TVGTR 40 73 C190 0175 13 08 2019 Rev 2 0...

Page 84: ...DRAULIC CYLINDER TOP 2 20 18640MB GUIDE ROLLER EXTENSION 4 21 C128 0111 BUSH 401D 440D 40mm long 8 22 18645F GUIDE ROLLER SUPPORT PIN ASSEMBLY 4 23 18847 HYDRAULIC CYLINDER WITH OVERCENTRE VALVE 2 24...

Page 85: ...0 HEX SET ZIP 8 8 4 13 C008 0829 M12 x 150 HEX BOLT ZIP 8 8 1 14 C031 0165 M12 TYPE P NYLOC NUT ZIP 1 15 C021 0125 M8 FORM C WASHER ZIP 4 16 C031 0163 M8 TYPE P NYLOC NUT ZIP 4 17 P0002438F Chassis Be...

Page 86: ...TW 280TVGTR 43 73 C190 0175 13 08 2019 Rev 2 0...

Page 87: ...TW 280TVGTR 44 73 C190 0175 13 08 2019 Rev 2 0...

Page 88: ...TW 280TVGTR 45 73 C190 0175 13 08 2019 Rev 2 0...

Page 89: ...TW 280TVGTR 46 73 C190 0175 13 08 2019 Rev 2 0...

Page 90: ...47 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 91: ...48 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 92: ...TW 280TVGTR 49 73 C190 0175 13 08 2019 Rev 2 0...

Page 93: ...50 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 94: ...5 13 08 2019 Rev 2 0 ITEM PART NO DESCRIPTION QTY 1 17809 Funnel Loom 1 2 P2741 Main Engine Loom 1 3 C161 0140 Track Chip Loom 1 ITEM PART NO DESCRIPTION QTY 4 P2512 VEBattery Cable 1 5 P2513 VEBatter...

Page 95: ...13 08 2019 Rev 2 0 ITEM PART NO DESCRIPTION QTY 1 C161 0119 Funnel Loom 1 2 P2741 Main Engine Loom 1 3 C161 0140 Track Chip Loom 1 ITEM PART NO DESCRIPTION QTY 4 P2512 VEBattery Cable 1 5 P2513 VEBatt...

Page 96: ...53 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 97: ...54 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 98: ...TW 280TVGTR 55 73 C190 0175 13 08 2019 Rev 2 0...

Page 99: ...TW 280TVGTR 56 73 C190 0175 13 08 2019 Rev 2 0...

Page 100: ...TW 280TVGTR 57 73 C190 0175 13 08 2019 Rev 2 0 Kit number P0002821...

Page 101: ...TW 280TVGTR 58 73 C190 0175 13 08 2019 Rev 2 0...

Page 102: ...TW 280TVGTR 59 73 C190 0175 13 08 2019 Rev 2 0...

Page 103: ...TW 280TVGTR 60 73 C190 0175 13 08 2019 Rev 2 0...

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Page 105: ...TW 280TVGTR 62 73 C190 0175 13 08 2019 Rev 2 0...

Page 106: ...TW 280TVGTR 63 73 C190 0175 13 08 2019 Rev 2 0 Hydraulic oil lter 2893...

Page 107: ...TW 280TVGTR 64 73 C190 0175 13 08 2019 Rev 2 0...

Page 108: ...TW 280TVGTR 65 73 C190 0175 13 08 2019 Rev 2 0...

Page 109: ...66 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 110: ...67 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 111: ...68 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 112: ...69 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 113: ...70 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 114: ...71 73 TW 280TVGTR C190 0175 13 08 2019 Rev 2 0...

Page 115: ...75 13 08 2019 Rev 2 0 72 73 TW 280TVGTR 617 P1809 P1810 P1811 TO GO ON RELAYS 2949 1662 P656 P653 P654 18393 P637 P1812 C192 0142 18653 C192 0152 C192 0105 C192 0145 C192 0112 C192 0148 18647 18648 C1...

Page 116: ...280TVGTR C190 0175 13 08 2019 Rev 2 0 670 P655 1399 X2 18008 1661 P691 C192 0101 4099 2801 2800 0 1 2 P652 P650 616 19517 P637 C192 0100 C192 0102 x 4 P3611 x 4 C192 0141 C192 0146 18647 18648 1363 3...

Page 117: ...timberwolf uk com Timberwolf Ltd Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765800 E info timberwolf uk com W timberwolf uk com...