Timberwolf tw pto 150h, User Manual

Page 1: ...rmometer Oil Lever Indicator 9 Manual Controls 10 Auto Controls 10 Blade Wear 11 Emergency Stopping 11 Starting the Chipper 11 Chipping 11 Stopping the Chipper 12 Blockages 12 SERVICE INSTRUCTIONS 13...

Page 2: ...s machine especially safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf r...

Page 3: ...rushwood chipper is required to be securely 3 point coupled with a 25 60hp tractor unit with 540rpm PTO when in use Power from the attached tractor unit is to be supplied to the chipper via PTO drive...

Page 4: ...DISCHARGE BUCKET SAFETY BAR CONTROL BOX FEED TRAY FUNNEL ROTOR HOUSING ROLLER BOX COVER DISCHARGE CLAMPS POWER CABLE SOCKET DISCHARGE TUBE OIL TANK TIMBERWOLF TW PTO 150H 3 PARTS LOCATOR...

Page 5: ...P OIL LEVEL GAUGE TANK TOP FILTER FAN SECTION X2 ROTOR ROTOR DRIVE PULLEY MACHINE NO PLATE NO STRESS SENSOR DIRECTIONAL CONTROL VALVE DCV GEARBOX PTO CONNECTION BREATHER PIPE TIMBERWOLF TW PTO 150H 4...

Page 6: ...funnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel BE AWARE that the chipper can eject chips out...

Page 7: ...re maintenance of any kind or whenever the machine is to be left unattended ALWAYS check machine is securely coupled to tractor pin hitch and on firm level ground ALWAYS run tractor engine at required...

Page 8: ...position Wear ear protection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metre...

Page 9: ...to tractor 3 point linkage STOP engine and apply handbrake SET tractor top link to ensure chipper is level and top link is lower at tractor end ENSURE tractor engine is turned off and the ignition ke...

Page 10: ...SHOULD TURN FORWARDS PRESS THE RED SAFETY BAR THE ROLLERS SHOULD STOP PRESS THE BLUE BUTTON THE ROLLERS SHOULD TURN BACKWARDS ONLY WHILE THE BUTTON IS PRESSED PRESS THE EMERGENCY RED BUTTON THE ROLLE...

Page 11: ...imit of its travel The rollers stop instantly but can be made to turn again by pressing either the GREEN FEED or BLUE REvERSE control buttons RED SAFETY BAR TEST To ensure the safety bar is always ope...

Page 12: ...this occurs press the BLUE REvERSE button and hold for 2 seconds then repress GREEN FEED button This should enable the rollers to free the offending piece of material and continue rotation at the corr...

Page 13: ...above 540rpm in an attempt to clear blockages Always follow procedure as outlined below to protect operator and bystanders from ejected material Always be aware that what you are putting into the chip...

Page 14: ...N ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMB...

Page 15: ...ion of the warranty and may result in damage to the chipper personal injury or even loss of life The lifting eye is designed to lift the machine s weight only Do not use hoist hook directly on the lif...

Page 16: ...n dioxide or dry chemical powder Wear self contained breathing apparatus and protective clothing to prevent contact with skin and eyes FIRST AID Skin contact there may be mild irritation at the site o...

Page 17: ...eplace any damaged screws with new and coat each screw with copperslip over the whole of the thread 12 Retighten each screw to 60Nm 45lbs ft Note This torque setting is vitally important to ensure you...

Page 18: ...rollers for 20 seconds Switch off the machine Repeat this greasing running procedure a further 3 times 4 Close roller box guard making sure that it is located over the retaining bracket and ensure bo...

Page 19: ...ck drive belts will cause poor performance and belt pulley wear 3 4 1 Remove the belt guard 2 Check the belt tension For instructions on checking belt tension correct belt tension values please refer...

Page 20: ...ustries Ltd instruction manual Performance of the required maintenance listed in your Entec Industries Ltd instruction manual In the event of a failure the Entec Industries Ltd authorised Timberwolf d...

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Page 22: ...TIMBERWOLF TW PTO 150H 21 EXAMPLE IDENTIFICATION PLATE...

Page 23: ...covered by your Timberwolf warranty The instruction manual with this machine contains important operating maintenance and health and safety information Failure to follow the information contained in...

Page 24: ...erator and bystanders in danger from ejected material Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during the run down period Ne...

Page 25: ...TIMBERWOLF TW PTO 150H 24 Date Last Modified 3rd April 06 ELECTRICAL DETAIL...

Page 26: ...M 19335 B BL BR O GLOW PLUG LAMP OUT 3 BAT OUT 5 OUT 1 OUT 2 15 16 17 18 14 13 12 FUEL HOLD SOLENOID BAT 12 V IGP SOL GND SPEED CONTROLLED EMERGENCY ROTOR SWITCH RESET REVERT TO RESET MODE STT RST AX1...

Page 27: ...0323 MOTOR MOTOR PUMP TANK 0489 0475 0381 1823 1302 FILTER DCV 1822 TIMBERWOLF TW PTO 150H 26 Kit No 1856 HYDRAULIC LAYOUT...

Page 28: ...blank page...

Page 29: ...ELECTRICAL CONTROL PANEL 32 ELECTRICAL LAYOUT 33 FUNNEL 34 HYDRAULICS 35 ROLLER BOX 36 ROTOR 37 V BELT TENSIONING TABLE 38 The following illustrations are for parts identification only The removal or...

Page 30: ...ount 2 11 2804 Bush M10 Top Hat 4 12 2807 AV Mount 20 x 16 2 Item Part No Part Name q ty 13 0857 M5 A Washer 2 14 18103 M5 8 Pan Pozi 2 15 18168 M4 35 Pan Pozi 4 16 1348 Limit Switch 2 17 18100 M4 Was...

Page 31: ...FO Access Cover 1 14 0045 M12 T Nyloc Nut 7 15 0702 M12 A Washer 11 16 0588O Access Cover 1 17 18451FO Rotor Housing 1 18 0277 M12 25 Bolt 8 19 0942 Linch Pin 3 Item Part No Part Name q ty 20 0943 Top...

Page 32: ...ley 139 x 1 SPA 1 14 1617 Gear Box 1 15 0321 M12 30 Bolt 1 Item Part No Part Name q ty 16 0701 M10 A Washer 6 17 0878 M10 20 Bolt 6 18 0704 M12 C Washer 4 19 0644 M12 P Nyloc Nut 1 20 1531FS Gear Box...

Page 33: ...nt 4 9 3024 M5 Spring Washer 4 Item Part No Part Name q ty 10 0857 M5 A Washer 8 11 18291 M5 Plain Nut 4 12 0438 M6 16 Pan Pozi 1 13 1151 Countersunk Pop Rivet 1 14 2725 M6 Stand Off 2 15 1930 Electri...

Page 34: ...me q ty 1 1975 Control Box Loom 1 2 1406 Limit Switch Loom 1 Item Part No Part Name q ty 3 19335 Main Loom H Box 1 4 1902 No Stress Sensor 1 1 2 3 Date Last Modified 20th May 2010 4 TIMBERWOLF TW PTO...

Page 35: ...asher 8 17 1603 Die Springs 2 18 1605M Stainless Spacer 2 19 1599 Bearing Washer 2 20 1570FR Safety Bar 1 21 1348 Limit Switch 1 Item Part No Part Name q ty 22 1812 M10 35 Bolt 2 23 1591 Nylon Spacer...

Page 36: ...475 Hose 3 8 Bottom Motor to DCV 1 Item Part No Part Name q ty 15 1583 Adapter mm 1 2 3 4 BSP 1 16 1823 Hose 3 4 Pump to Tank 1 17 0827 Adapter 3 4 Bulkhead 1 18 1822 Hose 3 4 Tank to Filter 1 19 4252...

Page 37: ...e 1 21 0103MH Anvil 1 Item Part No Part Name q ty 22 0228MS Roller Box 1 23 0985 Straight Grease Nipple 1 24 0986 45o Grease Nipple 1 25 0055 Bearing Boss 2 26 0788 Plastic Bush 2 27 1362M Roller Body...

Page 38: ...0701 M10 A Washer 6 9 0900 M10 20 Star Cap Screw 6 Item Part No Part Name q ty 10 083MH Cutter Blade 4 2 11 18275M Blade Pocket 2 12 0386 M10 30 Cap Screw 6 13 1571 Fan Section 2 14 0386 M10 30 Caphea...

Page 39: ...JI JI JI 1HZ 1HZ 1HZ 1HZ EHOW EHOW EHOW EHOW 8VHG EHOW K METHOD 1 SET THE DEFLECTION DISTANCE ON THE LOWER SCALE OF THE TENSION GAUGE SO THAT THE UNDERSIDE OF THE O RING EqUALS THE h VALUE GIVEN IN TH...