Timberwolf TW PTO/S426, Instruction Manual

Page 1: ...timberwolf uk com INSTRUCTIONMANUAL TW PTO S426 SHREDDER ...

Page 2: ...ntec Industries Ltd 2015 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Entec Industries Ltd ...

Page 3: ...aulic Oil Lever Indicator 11 Shredding 11 Blockages 11 SERVICE INSTRUCTIONS 12 Service Schedule 13 Safe Maintenance 14 Checking Top up Gearbox Oil Level and Oil Change Procedure 14 Service Schedule 14 Change Hydraulic Oil and Filter 15 Safe Lifting of the Shredder 15 Spares 16 Copper Ease Safety Information 16 Check Free Rotation of Drum and Hammers 17 PTO Drive Shaft Maintenance 17 Change Hammers...

Page 4: ... for operating this machine especially in safe working practices Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the right to make changes at any time without notice and without incurring any obligation Due to improvements in design and performance during production there may be in s...

Page 5: ...properly control the speed of material entering the shredder chamber the machine relies on the large feed roller to grip the material The feed roller can grip material down to 15mm in diameter The machine will not tolerate or process items such as tyres mattresses heavy duty plastic containers used for oils chemicals etc carpets reinforced concrete metallic items exceeding lightweight domestic doo...

Page 6: ...CATOR 24 06 2019 FEED FUNNEL DISCHARGE TUBE DISCHARGE BUCKET SAFETY BAR DRUM HOUSING GEAR BOX GUARD ROLLER CONTROLS DISCHARGE HEIGHT CONTROL FEED TRAY CLEARING PLATE DISCHARGE ROTATION CONTROL 3 POINT LINKAGE PROP SUPPORT FRAME ...

Page 7: ...O S426 24 06 2019 DRUM PULLEY DRIVE BELTS FUEL TANK TRIGGER GEAR BOX TOP ROLLER SLIDE HYDRAULIC OIL TANK HYDRAULIC OIL FILTER MOTOR DRUM HAMMERS HYDRAULIC PUMP DRIVE PULLEY PTO CONNECTION TRAILER PLUG ELECTRICAL CONTROL PANEL ...

Page 8: ...r Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel Be aware that the chipper can eject chips out of the feed funnel with considerable force Always wear full head and face protection Always work on the side of the machine furthest from any local danger e g not road side In the event of an accident stop the machine and call the emergency services immed...

Page 9: ...ts Always check machine has stopped rotating and remove tractor ignition key before maintenance of any kind or whenever the machine is to be left unattended Always check machine is securely coupled to tractor pin hitch and on firm level ground Always run tractor engine at required speed to acheive correct PTO speed Always check visually for fluid leaks Always take regular breaks Wearing personal p...

Page 10: ...tion EN 352 at all times to prevent possible damage to hearing NOISE TEST Machine TW PTO S426 NOTES TESTED SHREDDING 120MM X 120MM CORSICAN PINE 1 5M IN LENGTH 95 1 dB 94 8 dB 97 2 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 100 7 dB 95 1 dB As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment for use outdoors R 10 metres 9 0 9 d B C a l c u l a ...

Page 11: ...the prop shaft does not reach an angle that causes damage If the prop shaft is supplied with a torque limiter or clutch this must be fitted to the shredder end of the drive shaft MOVING THE SHREDDER Do not move the shredder with the drum running Ensure drive shaft ends are securely fitted to PTO shaft and implement input shaft Check for properly guarded PTO shaft implement input and drive shaft Ch...

Page 12: ... IS PRESSED WITH THE DRUM RUNNING AT 1000RPM BEFORE USING THE SHREDDER There are two control boxes located on either side of the feed tray CONTROL BOX DIAGRAM 2 WARNING DO NOT REMOVE JAM DISABLE BYPASS OVERRIDE OR OTHERWISE IMPEDE THE EFFECTIVENESS OF THE RED SAFETY BAR MANUAL CONTROLS Roller control boxes a control box is located on either side of the feed funnel Their function is to control the ...

Page 13: ...own to stop the drum EMERGENCY STOPPING STARTING THE SHREDDER Connect the tractor power cable Start tractor Turn on side lights to allow 12 volts to the shredder the socket and side lights must work Gently engage PTO clutch Increase tractor revs until tractor PTO speed 1000 rpm DO NOT RUN ON ANY OTHER PTO SPEED SETTING Check that shredder is running smoothly Press the green control button The roll...

Page 14: ... discharge tube is fully supported whilst lowering the drum housing to avoid injury and damage RESTART the tractor engage the PTO and run at working speed Allow sufficient time for the machine to clear any residual material before recommencing work This can be viewed through the wall of the tank Maximum and minimum marks are provided To properly control the speed of material entering the shredder ...

Page 15: ...al service and maintenance of Timberwolf wood chippers You are strongly advised to take your chipper to an authorised agent for all but the most routine maintenance and checks Timberwolf accepts no responsibility for the failure of the owner user of Timberwolf chippers to recognise generally accepted standards of engineering mechanical maintenance and apply them throughout the machine The failure ...

Page 16: ...RONMENT Check and lubricate if necessary PTO shaft coupling grease nipples ü Check hoses for signs of chafing or leakage ü Grease the drum bearings GREASE DAILY OR AS REQUIRED WITH INFREQUENT USE SEE PAGE 21 Check safety bar mechanism ü Check for tightness all nuts bolts and fastenings making sure nothing has worked loose ü Grease discharge flange ü Check tension of main drive belts and tension if ...

Page 17: ...arbox guard 2 Locate the filler cap shown and remove 3 Locate the level bolt and remove this will indicate the 4 appropriate oil level NOTE If oil runs out topping up is NOT required continue to step 6 Slowly pour the oil into the gearbox via the filler hole when 5 the oil appears at the top oil level hole stop Replace the level bolt and filler plug 6 ALWAYS REMOVE THE SHREDDER FROM THE TRACTOR BE...

Page 18: ...ack screw cap from the top of the filter housing Partially remove filter element from inner cup Leave filter to drain for 15 minutes Remove filter element from cup when clear of hydraulic oil Remove drain plug and drain oil into a suitable container Replace drain plug Refill with VG 32 hydraulic oil until the level is between the min and max lines marked on the tank about 15 litres Refit the filte...

Page 19: ...Copper Ease Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits however safety precautions should be taken when handling use of oil resistant gloves and saftey glasses are recommended respiratory protection is not required Avoid direct contact with the substance and store in a cool well ventilated area avoiding sources of ignition strong oxidising agents and stro...

Page 20: ...TATION OF DRUM AND HAMMERS 4 5 7 WARNING WEAR HEAVY GLOVES FOR THE DRUM DRUM HAMMER CHECKING OPERATION Turn off tractor and remove key 1 Using a 24 mm spanner remove the two M16 nuts clamping the drum housing shut 2 Carefully lift the drum housing until it rests on its stop 3 Using the paddles to turn the drum set a bank of hammers at 12 o clock 4 Check that each of the 9 hammers in this bank all ...

Page 21: ... replacement is the reverse of the above 10 with the addition of some copper slip on the hammer retainer bolts Note the hammer bushes should not be greased or lubricated in any way Any build up of debris should be removed from both the shaft and the hammer bushes so the hammer can swing freely Turn the drum to change the second bank of 11 hammers Lower the top of the drum housing and reinstall the...

Page 22: ...ing run in period for new belts When new belts are fitted check the tension every 2 3 hours and adjust until the tension remains constant Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty Remove the drum housing guards as shown in diagram above 1 Slacken the six M12 bolts but do not remove there are three located 2 on each side of the machine Slacke...

Page 23: ...ly to the slide surfaces 3 indicated DO NOT USE GRAPHITE BASED GREASE Refit both the roller box guards 4 NOTE This should be done regularly In dirty and dusty conditions or during periods of hard work it should be weekly If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts This failure is not warranty Early signs o...

Page 24: ... come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please ensure you register your machine with your dealer to ensure you are eligible for the full Timberwolf warranty period ...

Page 25: ...TW PTO S426 22 45 DECLARATION OF CONFORMITY 24 06 2019 ...

Page 26: ...23 45 IDENTIFICATION PLATE TW PTO S426 24 06 2019 EXAM PLE ...

Page 27: ...rectly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting eye if damaged New drive belts need re tensioning When new belts are fitted check tension every 2 3 hours adjust until tension remains constant Disconnect the pto drive shaft before servicing and maintenance Stop...

Page 28: ...achine without the discharge unit fitted failure to comply may result in serious inury or damage Danger Ensure machine is on level surface before detaching from the tractor PTO shaft and 3 point linkage Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during the run down period Do not exceed 1000RPM Danger Ensure machine is secure...

Page 29: ...26 45 ELECTRICAL PARTS LOCATOR TW PTO S426 24 06 2019 Date Last Modified 27th July 09 ...

Page 30: ...27 45 HYDRAULIC LAYOUT TW PTO S426 24 06 2019 PUMP TANK 4000 3099 3096 18830 4001 FILTER MOTOR Date Last Modified 10th March 09 KIT NO 18831 DCV P T A B ...

Page 31: ...2 BLACK SP 1 BL BL W BLUE WITH WHITE TRACER B P W PURPLE WITH WHITE TRACER BR P W B BR B BR B BR BLACK WITH BROWN TRACER W W BL O P W BL G BL P W P W BL G B BL B BLUE WITH BLACK TRACER W R WHITE WITH RED TRACER B BR Y B YELLOW WITH BLUETRACER O W ORANGE WITH WHITE TRACER O Y ORANGE WITH YELLOW TRACER 35 1mm SP 1 SP 1 SP 5 SP 4 SP 4 BR G MAIN LOOM 18832 PART No 17809 SAFETY SW N O N C P W G B U G B...

Page 32: ...ing all the way down 2 Place the tension gauge in the centre of the belt span as shown in the diagram 3 Press downwards on the rubber buffer deflecting the belt until the underside of the lower o ring is level with the belt be 4 hind use a straight edge if there is only 1 belt Take the reading from the deflection scale of the tension meter read at the lower edge of the o ring compare this 5 value wit...

Page 33: ...y check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised dealer stamp 11 MONTH WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised dealer stamp 23 MONTH WARRANTY SERVICE CHECK ...

Page 34: ...rvice due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp TW PTO 150H ...

Page 35: ... OR FITTING OF THESE PARTS MAY CAUSE A HAZARD AND SHOULD ONLY BE CARRIED OUT BY TRAINED PERSONNEL PARTS LISTS 32 45 TW PTO 150H Page No CONTROL BOX 33 CONTROL PANEL 34 DISCHARGE 35 DRIVE TRAIN 36 ELECTRICAL LAYOUT 37 FRAME 38 FUNNEL 39 HYDRAULICS 40 ROLLER BOX 41 DRUM 42 DRUM HOUSING 43 DECALS 44 ...

Page 36: ...8 M6 8 Pan Pozi 4 7 2834 AV Mount VE Type 2 8 4345 M10 P Nyloc Nut 1 Item Part No Part Name Q ty 9 17803FS Finger Plate 2 10 18168 M4 35 Pan Pozi 4 11 18100 M4 Washer 4 12 18235 M4 P Nyloc Nut 4 13 17927 Limit Switch 2 14 17805FS Switch Mounting Plate 1 15 0142 M6 P Nyloc Nut 4 16 18000 AV Mount 3 Date Last Modified 31st March 11 x4 1 2 3 4 9 4 7 4 3 8 10 11 13 14 12 6 x4 5 11 12 15 16 ...

Page 37: ... 0435 M5 16 Pan Pozi 4 8 Supp d with loom Relay 2 9 0438 M6 16 Pan Pozi 1 10 2725 Electrical Cover Stand Off 2 Item Part No Part Name Q ty 11 1930 Electrical Cover 1 12 18106 M6 Spring Washer 2 13 18107 M6 Wing Nut 2 14 1151 Countersunk Pop Rivet 1 15 Supp d with loom Fuse 1 16 4033 M5 AV Mount 4 17 3024 M5 Spring Washer 4 18 0709 M6 C Washer 4 19 0391 M6 T Nyloc Nut 2 16 3 15 2 12 13 6 4 5 6 7 8 ...

Page 38: ...8351FO Anti Block Flap 1 14 2837MS Clamp Nut Small 1 15 1511 M16 P Nyloc Nut 1 16 0832 M24 Washer 1 17 0333 M16 60 Hex Bolt 1 18 1649MS Discharge Clamp Handle 2 19 4109M M16 Clamp Nut 2 20 4131 Roll Pin 2 21 0434 M16 70 Hex Bolt 1 22 1354 M16 C Washer 1 23 18643 Discharge Grill Washer 1 24 18671 Bush Top Hat 1 25 18664FS Stay Arm 1 26 18710MS Stay Handle 1 27 0360 M10 25 Bolt 1 28 0701 M10 A Washe...

Page 39: ...16 25 Bolt 4 15 1354 M16 C Washer 8 16 18782 Gear Box 1 Item Part No Part Name Q ty 17 1628 M16 35 Bolt 4 18 0985 Grease Nipple M6 Straight 1 19 18785 Main Drive Adapter 1 20 2978S M16 Flange Nut 4 21 18786 Main Drive Bracket 1 22 17793 Bearings 1 23 1218 M16 Hardened Washer 4 24 0333 M16 60 Bolt 4 25 18781 SPB Quad Belt SPB 1700 4 26 17921 Taper Lock Bush 2 27 18780 Pulley 280 x 4 2 28 19145M Key...

Page 40: ...24 06 2019 PTO S426 37 45 Item Part No Part Name Q ty 1 17809 Control Box Safety Switch Loom 1 2 18805 Main Loom 1 Item Part No Part Name Q ty 3 1638 Wabco Sensor 1 Date Last Modified 3rd July 09 1 2 3 ...

Page 41: ...787 Oil Tank Bracket 1 18 18833FS Tank Retainer 1 19 18352FB Cross Beam 1 Item Part No Part Name Q ty 20 18808FB Prop Support 1 21 0382 M10 30 Bolt 1 22 0701 M10 A Washer 8 23 4345 M10 P Nyloc Nut 1 24 0360 M10 25 Bolt 11 25 0839 M10 C Washer 24 26 0878 M10 20 Bolt 15 27 1514 M20 A Washer 8 28 1512 M20 50 Bolt 8 29 0709 M6 C Washer 2 30 0142 M6 P Nyloc Nut 1 31 0373 M10 20 Caphead 2 32 18829 Props...

Page 42: ...M10 45 Bolt 2 20 1591 Nylon Spacer 2 21 18115 M8 50 Csk Soc 1 22 0479 M8 P Nyloc Nut 2 Item Part No Part Name Q ty 23 2923FS Hinge Pin 1 24 2986 1 2 Spring Bolt 2 25 1276 Split Pin 2 26 1598FR Safety Bar 1 27 0391 M6 T Nyloc Nut 8 28 4344 M10 C Repair Washer 2 29 0178 Rubber End Stop 1 30 2727FS Actuator Bracket 1 31 0437 M6 16 Bolt 10 32 0709 M6 C Washer 10 33 P3501F Feed Tray 1 34 0712 M8 C Wash...

Page 43: ... Top Filter 1 13 1583 Adaptor 1 2 3 4 BSP 2 Item Part No Part Name Q ty 14 1658 M6 12 Bolt 8 15 0709 M6 C Washer 8 16 1702FS Tank Top Plate 1 17 4219 3 4 Tapered Blanking Plug 1 18 0152 Washer Dowty 3 4 2 19 2982 Hydraulic Motor 1 20 0396 Washer Dowty 3 8 5 21 0211 3 8 BSP Plug 1 22 0766 Adapter mm 3 4 3 4 BSP 1 23 4252 DCV Valve 1 24 0026 Adaptor mm 1 2 3 8 BSP 4 25 0346 M8 20 Bolt 2 19 7 6 6 7 8...

Page 44: ...No Part Name Q ty 16 17553 Anvil 1 17 18181 M16 35 Caphead 5 18 17810 Motor 1 19 1985 M12 30 Caphead 8 20 0321 M12 30 Bolt 4 21 0704 M12 C Washer 9 22 17662M Nylube Bush 1 23 0386 M10 30 Caphead 8 24 18628M Non Motor Drive Boss 1 25 17615 Spacer Plate Stub 1 26 17571 Centre Plate Roller 1 27 17570 Spline Drive End Plate 1 28 18379 315mm Tube 1 29 18016M 14T Spline Drive 1 30 18017 12mm x 40mm Dowe...

Page 45: ... 6 17616 Hammer Shaft 2 Item Part No Part Name Q ty 7 18072MH Hammer Plain Forging 14 8 18073MH Hammer with Cross Drill Forging 4 9 18354 Hammer Bush 40 x 40 14 10 P0000022 M8 80 Caphead 4 11 18355M Hammer Bush 40 x 40 Cross for Drill 4 Date Last Modified 11th June 12 1 7 inner hammers per shaft 2 outer hammers per shaft This section x2 2 3 5 4 3 2 1 8 10 7 6 11 8 9 ...

Page 46: ...t 2 15 0431 M12 40 Bolt 6 16 0702 M12 A Washer 2 Item Part No Part Name Q ty 17 18331PS Catcher Plate 2 18 4068 M10 40 Caphead 10 19 0701 M10 A Washer 20 20 0052 M10 T Nyloc Nut 10 21 0350 M8 25 Bolt 4 22 18143FS Fan Assembly 1 23 18144M Fan Hub 1 24 2850 Taper Lock 2012 50 1 25 18329 Key 22 x 14 x 9 1 26 18150FO Fan Cover 1 27 18381 M16 45 Bolt 2 28 0277 M12 25 Bolt 2 29 0350 M8 25 Bolt 4 30 1816...

Page 47: ...24 06 2019 PTO S426 44 45 PTO S426 SHREDDER TIMBERWOLF 1662 18795 2438 1136 18393 18483 2801 2800 4099 617 19343 19332 2949 1363 P637 P691 P691 1399 P637 ...

Page 48: ...PTO S426 45 45 2801 2800 670 PTO S426 SHREDDER 18795 18483 1661 Use up side down on this side 18713 19332 19333 1363 18714 3004 2998 92 dB L WA L WA 119 dB P655 P637 P656 P654 P637 P1810 P1811 To go on relays 2949 ...

Page 49: ...timberwolf uk com Timberwolf Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765809 E info timberwolf uk com W timberwolf uk com ...